Citroen 4HK-DW12ME5 Engine (2005–2015) – Specs, Problems & Compatibility Database

The Citroën 4HK (DW12ME5) is a 2,179 cc, inline — four turbocharged diesel engine produced between 2005 and 2015. It belongs to the PSA DW12 engine family, co — developed with Ford for longitudinal mounting in executive and commercial vehicles. Featuring a cast — iron block, aluminium head, and common — rail direct injection, it delivers strong torque and smooth refinement. In standard tune, it produces 100 kW (136 PS) and 340 Nm of torque.

Fitted to models such as the Citroën…

Citroen 4HK-DW12ME5 Engine
Compliance Note:

Production years 2005–2009 meet Euro 4 standards; 2010–2015 models comply with Euro 5 .

Citroen 4HK-DW12ME5 Technical Specifications

The Citroën 4HK (DW12ME5) is a 2,179 cc inline-four turbocharged diesel engine designed for executive and commercial vehicles (2005–2015). It combines common-rail injection with a variable geometry turbocharger to deliver responsive torque and improved efficiency. Designed to meet Euro 4 and Euro 5 standards, it balances performance with emissions compliance and long-term reliability.

ParameterValueSource
Displacement
2,179 cc
Fuel type
Diesel
Configuration
Inline-4, DOHC, 16-valve
Aspiration
Turbocharged
Bore × stroke
85.0 mm × 96.0 mm
Power output
100 kW (136 PS) @ 4,000 rpm
Torque
340 Nm @ 2,000 rpm
Fuel system
Bosch CRS 2-25 common-rail (up to 1,800 bar)
Emissions standard
Euro 4 (2005–2009); Euro 5 (2010–2015)
Compression ratio
16.8:1
Cooling system
Water-cooled
Turbocharger
Garrett VNT28 variable geometry turbo
Timing system
Rubber timing belt (interval: 120,000 km or 8 years)
Oil type
Refer to vehicle handbook / manufacturer specification
Dry weight
172 kg

Citroen 4HK-DW12ME5 Compatible Models

The Citroën 4HK (DW12ME5) was used across Citroën's D-segment platforms with longitudinal mounting and shared with Peugeot under the DW engine program. This engine received platform-specific calibrations-adapted EGR flow in the C6 and revised SCR injection logic in the Relay-and from 2009 the facelifted C5 II adopted updated fuel pump lubrication and ECU mapping, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Citroën
Years:
2005–2015
Models:
C5
Variants:
C5 2.2 HDi 136
View Source
PSA Group PT-2020
Make:
Citroën
Years:
2005–2012
Models:
C6
Variants:
C6 2.2 HDi 136
View Source
PSA TIS Doc. C6-ENG-02
Make:
Citroën
Years:
2006–2014
Models:
Relay
Variants:
Relay 2.2 HDi 136
View Source
PSA Group PT-2020
Make:
Peugeot
Years:
2005–2011
Models:
407
Variants:
407 2.2 HDi 136
View Source
PSA Group PT-2020
Make:
Peugeot
Years:
2005–2010
Models:
807
Variants:
807 2.2 HDi 136
View Source
PSA Group PT-2020

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Common Reliability Issues - CITROEN 4HK-DW12ME5 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

High-pressure fuel pump (HPFP) failure
Symptoms: Hard starting, loss of power, engine stalling, DTCs for fuel rail pressure, white smoke on startup.
Cause: Internal wear in Bosch CRS 2-25 pump due to poor lubrication or contaminated fuel, leading to pressure drop.
Fix: Replace with updated Bosch unit; inspect fuel filter and tank cleanliness. Use PSA-approved 5W-30 oil to ensure pump lubrication.
Timing belt failure or slippage
Symptoms: Engine won't start, ticking noise, misfires, bent valves, internal damage codes.
Cause: Rubber belt degradation due to age, oil contamination, or missed service intervals; common beyond 120,000 km.
Fix: Replace timing belt, tensioner, idler, and water pump every 120,000 km or 8 years. Verify cam/crank alignment post-replacement.
Diesel particulate filter (DPF) clogging
Symptoms: Limp mode, reduced power, excessive regeneration, warning lights, high exhaust backpressure.
Cause: Short trips prevent passive regeneration; soot accumulation blocks filter over time.
Fix: Initiate forced regeneration; if blocked, clean or replace DPF. Advise owner on highway driving to maintain regeneration cycles.
EGR valve and cooler fouling
Symptoms: Rough idle, hesitation, smoke, increased fuel consumption, EGR-related DTCs.
Cause: Carbon buildup from exhaust gas recirculation restricts valve movement and reduces cooling efficiency.
Fix: Clean or replace EGR valve and cooler; inspect for vacuum leaks and perform ECU adaptation reset.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

CITROEN 4HK-DW12ME5 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The DW12ME5 is generally reliable when maintained properly. Its common-rail design and proven architecture make it durable, but critical attention must be paid to the 120,000 km timing belt interval and fuel quality. HPFP failure is common on pre-2009 units. With timely servicing and use of correct oil (5W-30), these engines regularly exceed 200,000 km.

The most documented issues are high-pressure fuel pump failure due to wear, timing belt failure from missed services, and DPF clogging from short trips. These are addressed in PSA service bulletins, particularly SIB-ENG-2009-07. EGR fouling is also seen in high-mileage urban examples. Post-2009 models feature improved pump lubrication and reliability.

The DW12ME5 was used in the Citroën C5 (2.2 HDi 136), C6 (2.2 HDi 136), and Relay (2.2 HDi 136) from 2005 to 2015. It was also shared with Peugeot (407 2.2 HDi 136, 807 2.2 HDi 136) under the DW engine family. All applications are front-wheel drive with longitudinal engine mounting.

Aftermarket ECU tuning is common on the 4HK-DW12ME5 platform, but increasing boost or altering engine parameters accelerates component wear, impacts emissions compliance, and may void vehicle warranties. Any modifications should be evaluated carefully by a qualified specialist.

In combined driving, expect 6.0–7.0 L/100 km (40–47 mpg UK). Real-world consumption is excellent in mixed driving (~6.5 L/100km), but urban use with DPF regeneration can exceed 8.0 L/100km. Highway efficiency improves to ~5.5 L/100km (51 mpg UK). Fuel quality and driving style significantly impact economy.

Yes. The DW12ME5 is an interference engine. If the timing belt fails or jumps, piston-to-valve contact will occur, causing catastrophic internal damage. Given the 120,000 km service interval, proactive replacement of the belt, tensioner, and water pump is essential to avoid expensive repairs.

PSA specifies Total Rubia TIR 5W-30 (or equivalent meeting PSA B71 2300). This low-SAPS oil is essential for DPF and SCR system longevity. Oil must be changed every 15,000 km or annually to maintain lubrication and prevent soot buildup, especially in mixed driving conditions.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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