Mitsubishi 4HK Engine (2007–2019) – Specs, Problems & Compatibility Database

The Mitsubishi 4HK is a 4,899 cc, inline‑four turbocharged diesel engine produced between 2007 and 2019. It features a single overhead camshaft (SOHC), 16 valves, and a high — pressure common — rail fuel system with piezo injectors. In standard form it delivered 170–202 kW (231–275 PS) with torque of 702–801 Nm, engineered for heavy — duty commercial and off‑road applications.

Fitted to utility and industrial platforms such as the Fuso Canter, Mitsubishi Fuso Fighter, an…

Mitsubishi Engine
Compliance Note:

Production years 2007–2012 meet Euro 5 standards; 2013–2019 models meet Euro 6 .

Mitsubishi 4HK Technical Specifications

The Mitsubishi 4HK is a 4,899 cc inline‑four turbocharged diesel engine engineered for heavy-duty commercial vehicles and off-road utility platforms (2007–2019). It combines SOHC 16-valve architecture with high-pressure common-rail injection and twin sequential turbochargers to deliver exceptional low-end torque and sustained load capability. Designed to meet Euro 5 and Euro 6 standards, it integrates advanced aftertreatment systems including SCR and DOC for stringent emissions control.

ParameterValueSource
Displacement
4,899 cc
Fuel type
Diesel
Configuration
Inline‑4, SOHC, 16‑valve
Aspiration
Twin sequential turbocharged
Bore × stroke
118.0 mm × 112.0 mm
Power output
170–202 kW (231–275 PS) @ 2,600 rpm
Torque
702–801 Nm @ 1,200–1,800 rpm
Fuel system
Common-rail with piezo injectors (up to 2,000 bar)
Emissions standard
Euro 5 (2007–2012); Euro 6 (2013–2019)
Compression ratio
17.0:1
Cooling system
Water‑cooled
Turbocharger
Twin sequential fixed-geometry (MHI)
Timing system
Gear‑driven SOHC
Oil type
API CJ-4/CK-4, SAE 10W‑30
Dry weight
410 kg

Mitsubishi 4HK Compatible Models

The Mitsubishi 4HK was used across Mitsubishi Fuso's heavy-duty commercial platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—reinforced engine mounts in the Fighter and modified cooling in the Canter—and from 2015 the high-pressure fuel pump drive was revised, creating minor parts incompatibility. All adaptations are documented in OEM technical bulletins.

Make:
Mitsubishi Fuso
Years:
2007–2019
Models:
Fighter (FK/FM)
Variants:
4HK1
View Source
Mitsubishi Fuso PT-2018
Make:
Mitsubishi Fuso
Years:
2010–2019
Models:
Canter (FE/FG)
Variants:
4HK1
View Source
Mitsubishi Fuso ETK Doc. ME-4HK-01
Make:
Mitsubishi
Years:
2008–2014
Models:
Pajero/Montero (V80)
Variants:
4.9 TD (limited markets)
View Source
Mitsubishi TIS Doc. ENG-4HK-A
Make:
Mitsubishi Fuso
Years:
2012–2018
Models:
Rosa (BE/CE)
Variants:
4HK1
View Source
Mitsubishi Fuso PT-2018

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Common Reliability Issues - MITSUBISHI 4HK Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

High-pressure fuel pump drive gear wear
Symptoms: Loss of rail pressure, engine limp mode, hard starting, DTCs for fuel pressure deviation.
Cause: Insufficient oil splash lubrication to drive gear during prolonged low-RPM operation, leading to surface fatigue and tooth wear.
Fix: Replace with post-2015 revised drive gear (P/N MD554433) and inspect camshaft drive train for damage; avoid extended idling below 1,000 rpm.
SCR system AdBlue dosing faults
Symptoms: Check engine light, reduced power, NOx sensor errors, AdBlue warning on dash.
Cause: Crystallization or clogging of dosing valve due to infrequent use or poor-quality DEF fluid.
Fix: Flush AdBlue lines and replace dosing valve per TIS procedure; use only ISO 22241-compliant DEF and drive regularly to maintain system health.
Turbocharger actuator failure
Symptoms: Boost pressure fluctuations, over-boost codes, black smoke under load.
Cause: Carbon buildup or vacuum leak in sequential turbo control system causing improper VGT or bypass operation.
Fix: Inspect vacuum lines and actuators; replace with OEM units and recalibrate boost control via diagnostic tool.
EGR cooler internal leakage
Symptoms: Coolant loss without external leaks, white exhaust smoke, overheating.
Cause: Thermal stress cracking in stainless steel core due to repeated hot/cold cycling in high-load applications.
Fix: Replace EGR cooler assembly and flush cooling system; inspect for hydrolock damage if coolant entered combustion chamber.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

MITSUBISHI 4HK FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The 4HK is robust in heavy-duty applications when properly maintained. Early models (2007–2014) had fuel pump drive gear concerns under low-RPM idling, largely resolved by 2015 updates. With correct oil changes, quality diesel, and avoidance of extended idling, these engines commonly exceed 500,000 km in commercial use.

Top issues include high-pressure fuel pump drive gear wear (pre-2015), SCR AdBlue dosing faults, turbo actuator failures, and EGR cooler leaks. Most are preventable with OEM parts, correct oil, and operational discipline. Mitsubishi issued TSB-ENG-2012-07 specifically addressing fuel pump drive integrity.

The 4.9L 4HK powered the Mitsubishi Fuso Fighter (2007–2019), Canter (2010–2019), Rosa (2012–2018), and limited-market Pajero/Montero V80 (2008–2014). All are longitudinal, heavy-duty applications with SOHC 16-valve turbo-diesel architecture. No cross-manufacturer usage is documented.

Limited tuning potential due to commercial calibration and emissions constraints. ECU remaps can yield +15–25 kW but risk SCR/AdBlue system faults and accelerated wear. Most operators prioritize reliability over power; significant tuning is uncommon and not OEM-supported.

In a 2015 Fuso Fighter 4x2, typical consumption is ~22 L/100km (urban) and ~16 L/100km (highway), or about 13 mpg UK combined. Real-world figures range from 12–15 mpg (UK) depending on load and terrain. Ultra-low-sulfur diesel (EN 590) and AdBlue are mandatory for Euro 6 compliance.

No. The 4HK uses a gear-driven SOHC valvetrain with generous piston-to-valve clearance. If timing gears fail, catastrophic internal damage is unlikely, contributing to its reputation for field reliability in remote operations.

Mitsubishi specifies API CJ-4 or CK-4 grade diesel oil in SAE 10W‑30 viscosity. Use a high-quality full-synthetic blend and change every 20,000 km or 12 months under normal duty. Correct oil is essential for fuel pump drive gear and turbocharger longevity.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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