Peugeot 4HR-DW12BTED4 Engine (2006–2010) – Specs, Problems & Compatibility Database

The Peugeot 4HP (DW12BTED4) is a 2,179 cc, inline‑four turbo‑diesel engine produced between 2006 and 2010. It features a high — pressure common — rail fuel system, a variable geometry turbocharger (VGT), and dual overhead camshafts (DOHC). In standard European specification, it produced 120 kW (163 PS) and 340 Nm of torque, engineered for strong pulling power in larger Peugeot and Citroën vehicles.

Fitted primarily to the Peugeot 407, 607, and Citroën C5 and C6 platforms…

Peugeot Engine
Compliance Note:

Production years 2006–2010 meet Euro 4 standards .

Peugeot 4HR-DW12BTED4 Technical Specifications

The Peugeot 4HP (DW12BTED4) is a 2,179 cc inline‑four turbo‑diesel engineered for executive sedans and estates (2006-2010). It combines common‑rail direct injection with a single variable‑geometry turbocharger to deliver strong, linear torque and smooth, quiet operation. Designed to meet Euro 4 standards, it prioritises refinement and long-distance capability.

ParameterValueSource
Displacement
2,179 cc
Fuel type
Diesel
Configuration
Inline‑4, DOHC, 16‑valve
Aspiration
Turbocharged
Bore × stroke
85.0 mm × 96.0 mm
Power output
120 kW (163 PS)
Torque
340 Nm @ 2,000 rpm
Fuel system
Siemens VDO common‑rail (up to 1,600 bar)
Emissions standard
Euro 4
Compression ratio
16.0:1
Cooling system
Water‑cooled
Turbocharger
Single variable‑geometry turbo (Garrett)
Timing system
Chain-driven
Oil type
PSA B71 2290 (SAE 5W‑40)
Dry weight
185 kg

Peugeot 4HR-DW12BTED4 Compatible Models

The Peugeot 4HP (DW12BTED4) was used across PSA Group's PF3 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the 607 and specific ECU mapping for the C6-creating minor service part variations. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
2006–2010
Models:
407
Variants:
2.2 HDi 163
View Source
PSA Group PT-2010
Make:
Peugeot
Years:
2006–2010
Models:
607
Variants:
2.2 HDi 163
View Source
PSA Group PT-2010
Make:
Citroën
Years:
2006–2010
Models:
C5
Variants:
2.2 HDi 163
View Source
PSA Group PT-2010
Make:
Citroën
Years:
2006–2010
Models:
C6
Variants:
2.2 HDi 163
View Source
PSA TIS Doc. C6-ENG

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Common Reliability Issues - PEUGEOT 4HR-DW12BTED4 Compatible Models

The DW12BTED4's primary reliability risk is high-pressure fuel pump drive failure, linked to camshaft lobe wear. PSA internal reports from 2009 indicated a significant number of failures before 150,000 km, particularly in vehicles with irregular servicing. Extended oil change intervals and use of incorrect oil specifications are key aggravating factors, making adherence to the maintenance schedule critical.

High-pressure fuel pump drive failure
Symptoms: Engine cranks but won't start, loss of power, fuel pressure DTCs, metallic debris in oil filter.
Cause: Accelerated wear on the camshaft lobe driving the high-pressure fuel pump, often due to insufficient lubrication from extended oil intervals or incorrect oil spec.
Fix: Replace both the camshaft and high-pressure fuel pump with the latest revised components as per PSA service bulletin 9117 B.
EGR valve and cooler clogging
Symptoms: Rough idle, hesitation under acceleration, increased fuel consumption, DPF regeneration faults.
Cause: Carbon and soot buildup from the EGR system accumulating in the valve mechanism and cooler matrix, restricting flow.
Fix: Remove and clean the EGR valve and cooler assembly; replace if heavily clogged or damaged. Reset adaptations after service.
Turbocharger actuator failure
Symptoms: Loss of boost pressure, whistling or hissing noises, illuminated engine management light, reduced power.
Cause: Wear or seizure in the variable geometry turbo actuator linkage or vacuum diaphragm, preventing proper vane adjustment.
Fix: Replace the turbocharger actuator or the entire turbocharger assembly with an OEM-specified unit. Check vacuum lines.
Injector seal leaks
Symptoms: Blue smoke from exhaust (especially on startup), smell of diesel in engine bay, oil dilution, misfire codes.
Cause: Degradation of the copper sealing washers or injector body O-rings, allowing combustion gases or fuel to leak into the cylinder head or crankcase.
Fix: Replace all injector seals and O-rings using OEM parts. Clean injector seats in the cylinder head before reinstallation.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

PEUGEOT 4HR-DW12BTED4 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The DW12BTED4 is a robust engine known for strong torque and refinement, but its long-term reliability hinges on addressing the known fuel pump drive issue. Vehicles that have had the camshaft and pump replaced per PSA bulletin 9117 B, and which receive strict, timely oil changes with the correct specification, can be very reliable beyond 200,000 km.

The most critical issue is high-pressure fuel pump failure due to camshaft lobe wear. Other common problems include EGR system clogging, turbocharger actuator faults, and injector seal leaks. These are well-documented in PSA service bulletins and owner reports.

This 2.2L HDi engine was primarily used in the Peugeot 407 and 607 sedans and estates from 2006 to 2010. It was also fitted to the equivalent Citroën C5 and flagship C6 models during the same period, always in the 163 PS variant.

Aftermarket ECU tuning is common on the 4HR-DW12BTED4 platform, but increasing boost or altering engine parameters accelerates component wear, impacts emissions compliance, and may void vehicle warranties. Any modifications should be evaluated carefully by a qualified specialist.

Fuel economy is respectable for its size and power. In a Peugeot 407 saloon, expect around 8.5 L/100km (33 mpg UK) in combined driving. Highway cruising can yield figures closer to 6.5 L/100km (43 mpg UK). Real-world economy is heavily influenced by driving style and vehicle condition.

Yes. Like virtually all modern engines, the DW12BTED4 is an interference design. If the timing chain were to fail or jump, the pistons would collide with the open valves, causing catastrophic internal damage. Fortunately, the timing chain is very durable on this engine.

Peugeot mandates the use of oil meeting the PSA B71 2290 specification, typically a 5W-40 synthetic. Using the correct oil is not just about lubrication; it's critical for protecting the high-pressure fuel pump drive cam from premature wear. Change intervals should not exceed 20,000 km or 12 months.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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