Peugeot 4HY-DW12UTED Engine (2006–2010) – Specs, Problems & Compatibility Database

The Peugeot 4HY (DW12UTED) is a 2,179 cc, inline‑four turbo‑diesel engine produced between 2006 and 2010. It features a 16‑valve DOHC layout, common rail direct injection, and a fixed‑geometry turbocharger. This engine was designed to offer a balance of power and refinement for Peugeot's larger vehicles, producing 120 kW (163 PS) and 340 Nm of torque, with the variable geometry turbocharger (VGT) enhancing low‑end responsiveness.

Fitted primarily to the 407 and 607 ex…

Peugeot Engine
Compliance Note:

Production years 2006–2010 meet Euro 4 standards .

Peugeot 4HY-DW12UTED Technical Specifications

The Peugeot 4HY (DW12UTED) is a 2,179 cc inline‑four turbo‑diesel engineered for executive sedans and estates (2006-2010). It combines common‑rail direct injection with a fixed‑geometry turbocharger to deliver strong, linear torque and refined highway performance. Designed to meet Euro 4 standards, it prioritises smooth power delivery for comfort-oriented driving.

ParameterValueSource
Displacement
2,179 cc
Fuel type
Diesel
Configuration
Inline‑4, DOHC, 16‑valve
Aspiration
Turbocharged
Bore × stroke
85.0 mm × 96.0 mm
Power output
120 kW (163 PS)
Torque
340 Nm @ 2,000 rpm
Fuel system
Siemens VDO common‑rail (up to 1,600 bar)
Emissions standard
Euro 4
Compression ratio
16.0:1
Cooling system
Water‑cooled
Turbocharger
Fixed‑geometry turbo (Garrett)
Timing system
Belt‑driven (requires periodic replacement)
Oil type
PSA B71 2290 (SAE 5W‑40)
Dry weight
185 kg

Peugeot 4HY-DW12UTED Compatible Models

The Peugeot 4HY (DW12UTED) was used across Peugeot's PF3 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the 607-and no significant facelift revisions occurred during its production run, ensuring broad parts compatibility. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
2006–2010
Models:
407
Variants:
2.2 HDi 163
View Source
PSA Group PT-2008
Make:
Peugeot
Years:
2006–2010
Models:
607
Variants:
2.2 HDi 163
View Source
PSA Group PT-2008

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Common Reliability Issues - PEUGEOT 4HY-DW12UTED Compatible Models

The 4HY's primary reliability risk is high-pressure fuel pump failure, with elevated incidence in vehicles using poor-quality fuel. PSA internal data indicated a notable failure rate before 150,000 km in affected batches, while owner reports frequently cite sudden engine cut-outs. Fuel contamination and infrequent oil changes increase pump stress, making fuel quality and adherence to service schedules critical.

High-pressure fuel pump failure
Symptoms: Sudden engine cut-out, no-start condition, fuel pressure DTCs, whining noise from pump area.
Cause: Internal wear or seizure of pump components, often accelerated by fuel contamination, water ingress, or insufficient lubrication from poor oil quality.
Fix: Replace the high-pressure fuel pump with the latest OEM-specified unit per service bulletin; inspect fuel lines and filter for contamination.
EGR valve and cooler clogging
Symptoms: Rough idle, reduced power, increased fuel consumption, DPF regeneration faults, EGR-related DTCs.
Cause: Accumulation of soot and carbon deposits within the EGR valve and cooler, restricting gas flow and causing valve sticking.
Fix: Remove and clean the EGR valve and cooler assembly per OEM procedure; replace gaskets and perform ECU adaptation reset after reassembly.
Turbocharger actuator failure
Symptoms: Loss of boost pressure, whistling noise, over-boost or under-boost DTCs, black smoke under acceleration.
Cause: Wear or seizure of the variable nozzle turbine (VNT) actuator linkage or vacuum diaphragm, preventing proper boost control.
Fix: Replace the turbocharger actuator or the entire turbocharger assembly with OEM parts; recalibrate boost control via diagnostics if required.
DPF (Diesel Particulate Filter) blockage
Symptoms: Reduced engine power (limp mode), increased fuel consumption, frequent active regenerations, DPF soot load warning.
Cause: Insufficient passive regeneration due to frequent short trips, leading to excessive soot accumulation in the filter.
Fix: Perform a forced regeneration via diagnostic tool if possible; if severely blocked, the DPF may require professional cleaning or replacement.
Research Basis

Analysis derived from PSA technical bulletins (2006-2010) and owner-reported failure data (2010-2023). Repair procedures should follow manufacturer guidelines.

PEUGEOT 4HY-DW12UTED FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The 4HY offers strong performance and refinement but has known issues, primarily the high-pressure fuel pump. With meticulous maintenance, using high-quality fuel and oil, and adhering strictly to the timing belt schedule, it can be reliable. Later examples or those with the updated pump are generally more robust.

The most frequent issues are high-pressure fuel pump failure, EGR system clogging, turbocharger actuator faults, and DPF blockages. These are well-documented in PSA service bulletins and owner forums, often linked to maintenance or fuel quality.

This 2.2 HDi 163 engine was used exclusively in the Peugeot 407 (sedan and SW) and the Peugeot 607 (sedan) from 2006 to 2010. It was not shared with Citroën or other PSA brands in this specific DW12UTED configuration.

Aftermarket ECU tuning is common on the 4HY-DW12UTED platform, but increasing boost or altering engine parameters accelerates component wear, impacts emissions compliance, and may void vehicle warranties. Any modifications should be evaluated carefully by a qualified specialist.

In a Peugeot 407, expect combined fuel economy of approximately 7.0 L/100km (40 mpg UK). Highway driving can return ~5.5 L/100km (51 mpg UK), while city driving may consume ~9.0 L/100km (31 mpg UK). Real-world figures vary significantly with driving style and DPF health.

Yes. The 4HY is an interference engine. If the timing belt breaks or jumps, the pistons will collide with the open valves, causing catastrophic internal damage. This makes the 20,000 km/12-month timing belt replacement interval absolutely critical.

Peugeot mandates oil meeting the PSA B71 2290 specification, typically a 5W-40 synthetic. Using the correct oil is vital for protecting the turbocharger, high-pressure fuel pump, and emissions systems. Never use a lower specification oil.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

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Type-approval guidance and documentation.

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