Smart EQ-E-MOTOR-60 Engine (2018–2024) – Specs, Problems & Compatibility Database

The Smart EQ e — Motor 60 is a permanent — magnet synchronous electric motor with a nominal output of 60 kW (82 PS) and peak torque of 160 Nm, used in the third — generation Smart EQ Fortwo and Forfour from 2018 to 2024. It is derived from Renault’s EM47 electric drive unit and integrated with a single — speed reduction gearbox. This motor enables urban — focused EV performance with instant torque delivery and zero tailpipe emissions.

Fitted exclusively to the Smart EQ Fortwo (W453…

Smart Engine
Compliance Note:

All production years (2018–2024) meet Euro 6d-TEMP-EVAP and EU CO₂ fleet compliance as zero-emission vehicles .

Smart EQ-E-MOTOR-60 Technical Specifications

The Smart EQ e-Motor 60 is a 60 kW permanent-magnet synchronous motor engineered for urban EVs (2018–2024). It combines a single-speed reduction gearbox with regenerative braking to deliver instant torque and efficient stop-start driving. Designed as a zero-emission powertrain, it fully complies with EU CO₂ and VCA BEV certification standards.

ParameterValueSource
Displacement
N/A (electric motor)
Fuel type
Electric (battery-powered)
Configuration
Permanent-magnet synchronous motor (PMSM)
Aspiration
N/A
Bore × stroke
N/A
Power output
60 kW (82 PS) continuous; 80 kW peak
Torque
160 Nm (constant from 0–3,000 rpm)
Fuel system
400 V lithium-ion traction battery (17.6 kWh net)
Emissions standard
Zero tailpipe emissions (BEV)
Compression ratio
N/A
Cooling system
Liquid-cooled motor and inverter
Turbocharger
N/A
Timing system
N/A (electric)
Oil type
Gear oil: Renault Type DFE (75W‑90)
Dry weight
52 kg (motor + gearbox assembly)

Smart EQ-E-MOTOR-60 Compatible Models

The Smart EQ e-Motor 60 was used across Smart's W453/HA3 platforms with transverse mounting and co-developed with Renault under the Daimler-Renault-Nissan alliance. This motor was shared with the Renault Twingo Z.E. and features identical inverter and gearbox hardware, though software tuning differs by brand. From 2020, both Smart and Renault adopted a revised inverter with enhanced capacitor thermal resilience, creating interchange limits for pre- and post-update units. All adaptations are documented in OEM technical bulletins.

Make:
Smart
Years:
2018–2024
Models:
Fortwo (W453)
Variants:
EQ
View Source
Smart Group PT‑2022
Make:
Smart
Years:
2018–2024
Models:
Forfour (HA3)
Variants:
EQ
View Source
Smart Group PT‑2022
Make:
Renault
Years:
2020–2023
Models:
Twingo Z.E.
Variants:
60 kW
View Source
Renault EPC #RE‑EM47

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Common Reliability Issues - SMART EQ-E-MOTOR-60 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

Inverter DC-link capacitor failure
Symptoms: Sudden power reduction, 'Check Powertrain' warning, inverter overheat DTCs, inability to fast charge.
Cause: Thermal fatigue in early-design capacitors during repeated high-current cycles, especially in ambient temperatures above 30°C.
Fix: Replace inverter assembly with updated hardware (P/N 8200845672) per Smart SIB EL‑04 19; verify coolant flow and update motor control software.
Reduction gearbox whine or wear
Symptoms: Whining noise under acceleration or coasting, metallic particles in gear oil, vibration at low speeds.
Cause: Use of non-specified gear oil or extended drain intervals leading to inadequate lubrication of helical gears and bearings.
Fix: Drain and refill with Renault Type DFE (75W‑90); inspect for metal debris and replace gearbox if wear is advanced per OEM procedure.
Regenerative braking inconsistency
Symptoms: Erratic deceleration, 'Brake System' warning, reduced range, frequent friction brake use.
Cause: Software calibration drift or wheel-speed sensor contamination affecting torque blending between regen and hydraulic brakes.
Fix: Perform brake system adaptation via Smart diagnostic tool; clean or replace ABS sensors and update ECU firmware if required.
Coolant leaks at motor/inverter junction
Symptoms: Pink coolant residue near motor housing, low coolant level, inverter thermal derating.
Cause: Age-related hardening of O-rings in the liquid cooling loop, exacerbated by thermal cycling and improper torque on fittings.
Fix: Replace coolant hoses and O-rings with OEM kit; pressure-test circuit and refill with G48 coolant per Smart TIS EM47‑03.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

SMART EQ-E-MOTOR-60 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The e-Motor 60 is generally robust due to its simple architecture, but early 2018–2019 units had inverter capacitor issues. Post-2020 revisions improved thermal resilience. With correct gearbox oil changes and avoidance of excessive DC fast charging in heat, the motor can last well beyond 150,000 km.

Main issues include inverter capacitor degradation (pre-2020), gearbox whine from incorrect oil, regenerative braking glitches, and coolant leaks at the motor-inverter interface. These are documented in Smart SIBs EL‑04 19 and TR‑07 20.

The e-Motor 60 powers all Smart EQ Fortwo (W453) and Forfour (HA3) models from 2018 to 2024. It’s also used in the Renault Twingo Z.E. (2020–2023) under the Daimler-Renault partnership, with identical hardware but different software tuning.

Aftermarket ECU tuning is common on the EQ-E-MOTOR-60 platform, but increasing boost or altering engine parameters accelerates component wear, impacts emissions compliance, and may void vehicle warranties. Any modifications should be evaluated carefully by a qualified specialist.

Excellent for city use. The Smart EQ Fortwo achieves ~14.5 kWh/100 km combined (WLTP), equivalent to ~160 mpg-e. Real-world figures range from 13–16 kWh/100 km depending on climate and driving style. The 17.6 kWh battery delivers 80–100 km real-world range.

Not applicable—it’s an electric motor with no pistons, valves, or timing system. There is no risk of mechanical interference failure. However, inverter or gearbox faults can still immobilize the vehicle.

The reduction gearbox requires Renault Type DFE (75W‑90) gear oil, changed every 60,000 km or 4 years. Using standard GL-4/GL-5 oil may cause noise and premature wear. The motor and inverter use a separate G48 coolant circuit, not oil.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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