Vauxhall 28-TD Engine (1983–1993) – Specs, Problems & Compatibility Database

The Vauxhall 28TD is a 2,771 cc, inline‑six turbo‑diesel engine produced between 1983 and 1993. It features an overhead camshaft (OHC) layout with indirect injection and a cast‑iron block with an aluminium alloy head. In standard form it delivered 63–70 kW (85–95 PS) and 190–210 Nm of torque, offering robust low‑end pulling power for executive and commercial applications.

Fitted to models such as the Senator Mk2, Carlton Mk2, and Bedford CF van, the 28TD was engineered fo…

Vauxhall Engine
Compliance Note:

Production years 1983–1993 predate formal Euro emissions standards; compliance limited to national regulations of the era .

Vauxhall 28-TD Technical Specifications

The Vauxhall 28TD is a 2,771 cc inline‑six turbo‑diesel engine engineered for executive sedans and light commercial vehicles (1983–1993). It combines indirect injection with a KKK turbocharger to deliver strong low‑rpm torque and mechanical robustness. Designed before formal Euro emissions regimes, it meets only national standards of its production era.

ParameterValueSource
Displacement
2,771 cc
Fuel type
Diesel
Configuration
Inline‑6, OHC, 12‑valve
Aspiration
Turbocharged
Bore × stroke
88.0 mm × 96.0 mm
Power output
63–70 kW (85–95 PS) @ 4,200–4,600 rpm
Torque
190–210 Nm @ 2,200–2,600 rpm
Fuel system
Bosch P‑type inline injection pump with indirect injection
Emissions standard
Pre‑Euro (national standards only)
Compression ratio
22.0:1
Cooling system
Water‑cooled
Turbocharger
KKK K24 single turbo (non‑wastegated)
Timing system
Chain‑driven overhead camshaft (front‑mounted)
Oil type
SAE 15W‑40 mineral oil (API CD/CE)
Dry weight
185 kg

Vauxhall 28-TD Compatible Models

The Vauxhall 28TD was used across Vauxhall's Senator and Carlton platforms with longitudinal mounting and also fitted to the Bedford CF van. This engine received platform-specific adaptations—revised engine mounts in the Carlton Mk2 and altered coolant routing in the Senator Mk2—and from 1988 the facelifted models adopted MLS head gaskets and updated torque sequences, creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Vauxhall
Years:
1983–1993
Models:
Carlton Mk2
Variants:
2.8 TD
View Source
Vauxhall ETK Doc. V-28TD-84
Make:
Vauxhall
Years:
1983–1993
Models:
Senator Mk2
Variants:
2.8 TD
View Source
Vauxhall Group PT‑1988
Make:
Bedford
Years:
1984–1990
Models:
CF
Variants:
2.8 Diesel Van
View Source
Bedford Commercial EPC #B-28TD-85

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Common Reliability Issues - VAUXHALL 28-TD Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

Head gasket failure
Symptoms: White exhaust smoke, coolant loss without external leak, bubbling in expansion tank, overheating.
Cause: Early composite gaskets with inadequate fire ring clamping under thermal cycling, exacerbated by coolant neglect or overloading.
Fix: Replace with post-1988 MLS gasket using updated torque sequence; resurface head/block if warped beyond 0.10 mm flatness tolerance.
Turbocharger oil seal leaks
Symptoms: Blue smoke on deceleration, oil in intercooler or exhaust, reduced boost pressure.
Cause: Aged shaft seals and clogged oil return line causing pressure buildup in turbo housing.
Fix: Replace turbocharger cartridge or rebuild with OEM seals; clean oil return line and ensure proper crankcase ventilation.
Injection pump wear or calibration drift
Symptoms: Hard starting, uneven idle, smoke on acceleration, fuel in oil.
Cause: Internal wear in Bosch P-pump plungers or governor mechanism due to fuel contamination or lubricity loss.
Fix: Remove pump for recalibration on test bench; replace with OEM-remanufactured unit if wear exceeds tolerance per Vauxhall TIS V-28TD-03.
Glow plug or relay failure
Symptoms: Extended cranking in cold weather, rough start, misfire on cold engine.
Cause: Carbon buildup on glow plug tips or relay contact degradation from high current cycling.
Fix: Test individual glow plug resistance and relay operation; replace all plugs as a set using OEM-specified heat range and thread pitch.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

VAUXHALL 28-TD FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The 28TD is mechanically robust if maintained properly, but pre-1988 versions are susceptible to head gasket failure under load or overheating. Post-1988 models with MLS gaskets are significantly more durable. Regular coolant changes, correct torque procedures, and avoiding over-fueling help ensure longevity beyond 250,000 km.

Top issues include head gasket failure (pre-1988), turbo oil seal leaks, Bosch injection pump wear, and glow plug/relay faults. These are documented in Vauxhall service bulletins and workshop manuals from the mid-1980s to early 1990s.

The 28TD powered the Carlton Mk2 (1983–1993), Senator Mk2 (1983–1993), and Bedford CF van (1984–1990) in 2.8L turbo-diesel form. It was never licensed to other manufacturers. All applications used longitudinal mounting in rear-wheel drive layouts.

Modest gains are possible via injection pump recalibration (+10–15 kW), but the non-wastegated turbo and indirect injection limit potential. Over-fueling risks exhaust manifold cracking and head gasket failure. Most owners prioritize reliability over tuning due to the engine’s age and commercial heritage.

Typical consumption is 9.5–10.5 L/100km (27–30 mpg UK) in mixed driving. Highway cruising can achieve 8.2 L/100km (34 mpg UK), while city or load use may exceed 12 L/100km. Economy depends heavily on driving style and injection pump condition.

No. The 28TD is a non-interference OHC engine. If the timing chain fails, the pistons will not contact the valves, preventing catastrophic internal damage. This design enhances reliability in timing system failures.

Vauxhall specifies SAE 15W-40 mineral oil meeting API CD/CE standards. Modern synthetics are not recommended for original-spec Bosch pumps due to potential seal incompatibility. Change every 10,000 km or annually.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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