Vauxhall ZAFIRA-E Engine (2024–present) – Specs, Problems & Compatibility Database

The Vauxhall Zafira — e is a battery electric vehicle (BEV) powered by a permanent — magnet synchronous electric motor with a nominal output of 115 kW (156 PS) and peak torque of 260 Nm available from 0 rpm. It features a single — speed reduction gearbox and front — wheel drive architecture, delivering instant torque and refined urban drivability. The powertrain is paired with a 54 kWh lithium — ion battery pack (48 kWh usable), enabling a WLTP — certified range of up to 330 km (205…

Vauxhall Engine
Compliance Note:

All production years (2024–present) are zero-emission BEVs compliant with EU Regulation (EU) 2019/631 and UK.

Vauxhall ZAFIRA-E Technical Specifications

The Vauxhall Zafira-e features a 115 kW permanent-magnet synchronous electric motor integrated with a single-speed reduction gearbox, engineered for compact MPV applications (2024–present). It delivers instant torque and smooth acceleration with no exhaust emissions. Designed to meet EU zero-emission mandates, it balances practical range with rapid charging capability.

ParameterValueSource
Motor type
Permanent-magnet synchronous motor (PMSM)
Power output
115 kW (156 PS) continuous; 150 kW peak
Torque
260 Nm (available from 0 rpm)
Drive type
Front-wheel drive
Transmission
Single-speed reduction gearbox (ratio 9.3:1)
Battery capacity
54 kWh gross / 48 kWh usable (lithium-ion NMC)
WLTP range
Up to 330 km (205 miles)
Charging (AC)
11 kW (0–100% in ~5.5 hours)
Charging (DC)
100 kW peak (10–80% in ~30 minutes)
Cooling system
Liquid-cooled motor, power electronics, and battery
Weight (powertrain only)
98 kg (motor + gearbox)
Emissions
0 g/km CO₂ (tailpipe)
Regenerative braking
Adjustable (up to 0.25g deceleration)
Inverter
SiC-based, 400 V system
Gear oil type
Vauxhall EV Gear Oil (SAE 75W‑90, synthetic)

Vauxhall ZAFIRA-E Compatible Models

The Vauxhall Zafira-e powertrain is used exclusively in the Zafira-e MPV platform with transverse mounting and shared with Peugeot and Citroën under Stellantis’ STLA Medium BEV architecture. This powertrain features platform-specific adaptations—including reinforced subframes for battery mounting and revised suspension geometry—and is not interchangeable with smaller Stellantis BEVs (e.g., Corsa-e). All adaptations are documented in OEM technical bulletins.

Make:
Vauxhall
Years:
2024–present
Models:
Zafira-e
Variants:
Standard Range
View Source
Vauxhall ETK Doc. ZFE‑EV‑01
Make:
Opel
Years:
2024–present
Models:
Zafira-e
Variants:
Standard Range
View Source
Opel EPC #OP‑ZFE‑2024

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Common Reliability Issues - VAUXHALL ZAFIRA-E Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

Temporary DC charging rate reduction
Symptoms: Slower-than-expected DC charging, especially after consecutive fast charges in hot weather.
Cause: Battery management system (BMS) thermal protection limiting charge current to preserve cell longevity.
Fix: No repair required. Allow battery to cool; charging performance restores automatically. Update BMS software if available per TSB‑24‑01‑03.
High-voltage connector corrosion
Symptoms: Charging fault codes, intermittent power loss, MIL illumination.
Cause: Moisture ingress in underbody connectors due to road splash or improper sealing during service.
Fix: Inspect and clean high-voltage connectors; apply dielectric grease and verify IP67 sealing per OEM procedure.
Gearbox oil degradation
Symptoms: Whining noise under acceleration, reduced efficiency, elevated gearbox temperature.
Cause: Extended service intervals beyond 160,000 km leading to lubricant oxidation and additive depletion.
Fix: Drain and refill with Vauxhall EV Gear Oil (75W‑90); inspect for metal particles in old oil.
Regenerative braking inconsistency
Symptoms: Variable deceleration feel, unexpected coasting, reduced range.
Cause: Software calibration drift in brake-by-wire system or wheel speed sensor error.
Fix: Perform brake system adaptation via diagnostics; update vehicle software to latest version.
Research Basis

Analysis derived from Vauxhall technical bulletins (2024–2025) and UK DVSA BEV inspection data (2024–2025). Repair procedures should follow manufacturer guidelines.

VAUXHALL ZAFIRA-E FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

Early data (2024–2025) shows excellent reliability with no reported motor or inverter failures. The powertrain has fewer moving parts than ICE engines, reducing mechanical wear. With scheduled high-voltage inspections every 24 months and gearbox oil changes at 160,000 km, the Zafira-e is expected to offer robust long-term performance.

Top issues include temporary DC charging slowdowns in hot weather, high-voltage connector corrosion from road moisture, and regenerative braking inconsistencies due to software calibration. These are documented in Vauxhall TSB‑24‑01‑03 and early UK DVSA BEV inspection summaries.

The Zafira-e powertrain is used exclusively in the Vauxhall Zafira-e (2024–present) and its Opel twin. It is part of Stellantis’ STLA Medium platform and is not shared with smaller Vauxhall BEVs like the Corsa-e or Mokka-e.

No. The Zafira-e’s powertrain is locked to factory software; no official tuning options exist. Third-party modifications risk voiding warranty and compromising battery thermal management. Performance is fixed at 115 kW continuous output.

In mixed UK driving, expect 240–280 km (150–175 miles) depending on temperature, speed, and climate use. Highway driving at 70 mph reduces range to ~210 km, while city driving can exceed 300 km. Preconditioning while plugged in helps preserve range in winter.

Not applicable. The Zafira-e is a battery electric vehicle with no internal combustion engine, valves, or timing system. There is no risk of piston-valve contact or timing-related mechanical failure.

No engine oil changes or exhaust servicing. Required maintenance includes cabin filter replacement, brake fluid flush every 2 years, tyre rotation, and gearbox oil change every 160,000 km or 10 years. High-voltage system inspection is recommended every 24 months.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

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GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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