Volkswagen ALL Engine (1973–1983) – Specs, Problems & Compatibility Database

The Volkswagen ALL is a 1,795 cc, air — cooled, flat — four petrol engine produced between 1973 and 1983. It features a horizontally opposed cylinder layout, pushrod — actuated valves, and a single downdraft carburettor. In standard form, it delivered 55 kW (75 PS), offering a modest power increase over its 1.6L AL predecessor.

Fitted primarily to the Type 2 (T2 Bay Window) vans, pickups, and campers, the ALL was engineered for low — end torque and reliability in commercial an…

Volkswegon Engine
Compliance Note:

Production years 1973–1983 predate formal Euro standards; compliant with national regulations of era .

Volkswagen ALL Technical Specifications

The Volkswagen ALL is a 1,795 cc air-cooled flat-four petrol engine engineered for rear-engine commercial and leisure vehicles (1973-1983). It combines a robust pushrod valvetrain with a single carburettor to deliver improved torque over the 1.6L variant. Designed for pre-catalyst emissions norms, it prioritizes mechanical simplicity and serviceability.

ParameterValueSource
Displacement
1,795 cc
Fuel type
Petrol
Configuration
Flat-four, OHV, 2 valves per cylinder
Aspiration
Naturally aspirated
Bore × stroke
94.0 mm × 64.5 mm
Power output
55 kW (75 PS) @ 4,200 rpm
Torque
135 Nm @ 2,600 rpm
Fuel system
Single 34 PICT-3 downdraft carburettor
Emissions standard
Pre-Euro (National Standards)
Compression ratio
7.3:1
Cooling system
Air-cooled (fan-forced)
Turbocharger
None
Timing system
Gear-driven camshaft
Oil type
Refer to vehicle handbook / manufacturer specification
Dry weight
105 kg

Volkswagen ALL Compatible Models

The Volkswagen ALL was used across Volkswagen's Type 2 platform with rear, longitudinal mounting. This engine was a direct displacement upgrade from the AL, sharing the same core architecture. Minor carburettor jetting revisions were implemented, but no major mechanical changes affecting broad compatibility occurred during its production run. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
1973–1979
Models:
Type 2 (T2 Bay Window)
Variants:
Bus, Pickup, Kombi, Westfalia Camper
View Source
Volkswagen ETKA Doc. 041100212

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Common Reliability Issues - VOLKSWAGEN ALL Compatible Models

The ALL's primary reliability risk is overheating and subsequent cylinder head damage, particularly when used for towing or in hot climates without adequate maintenance. VW service data indicates that a significant number of failures are linked to neglected valve adjustments or obstructed cooling airflow. Ensuring the engine runs within its designed thermal limits is paramount for longevity.

Cylinder head stud pull-out or warping
Symptoms: Loss of power, coolant (oil) in combustion chamber (white smoke), external oil leaks from head, engine overheating.
Cause: Thermal stress from overheating or incorrect head nut torque sequence/stress causing studs to stretch or heads to distort.
Fix: Replace damaged studs and/or cylinder heads with OEM parts. Re-torque heads to factory specification using the correct sequence. Address the root cause of overheating.
Carburettor issues (34 PICT-3)
Symptoms: Hard starting, rough idle, hesitation under acceleration, poor fuel economy, flooding.
Cause: Clogged jets, worn throttle shaft bushings, or incorrect float level/settings due to age, dirt, or improper adjustment.
Fix: Clean and rebuild carburettor with OEM kit. Adjust idle mixture and speed per workshop manual. Check for vacuum leaks around the intake manifold.
Oil leaks from pushrod tube seals
Symptoms: Oil residue running down the sides of the engine case, burning oil smell, low oil level.
Cause: Age-hardened rubber seals at the top and bottom of the pushrod tubes losing elasticity and allowing oil to seep out.
Fix: Replace pushrod tube seals with OEM parts. This requires removing the cylinder heads. Clean all sealing surfaces thoroughly before reassembly.
Generator/alternator and voltage regulator failure
Symptoms: Battery warning light illuminated, dimming lights, engine stalling due to lack of spark, overcharging (boiling battery).
Cause: Worn brushes, failed voltage regulator, or seized bearings in the generator/alternator unit, common in high-mileage engines.
Fix: Rebuild or replace generator/alternator and voltage regulator with OEM units. Ensure drive belt tension is correct to prevent slippage or bearing overload.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

VOLKSWAGEN ALL FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The ALL is mechanically simple and can be very reliable with meticulous maintenance. Its air-cooled design avoids radiator issues, but demands strict attention to valve clearances, oil changes, and cooling system integrity. Preventing overheating is critical to avoid cylinder head damage. With proper care, these engines can achieve high mileage.

The most critical issue is cylinder head damage from overheating or incorrect torque. Other frequent problems include carburettor malfunctions, oil leaks from pushrod tube seals, and generator/alternator failures. These are well-documented in Volkswagen service literature and are generally repairable with OEM parts.

The ALL 1.8L engine was used almost exclusively in the Volkswagen Type 2 'Bay Window' vans, pickups, kombis, and Westfalia campers from 1973 to 1979. It was the larger displacement option for these vehicles, replacing the 1.6L AL in many applications.

Yes, the ALL responds well to tuning. Common upgrades include dual carburettors, performance camshafts, larger valves, and exhaust headers, which can increase power to 90-100 PS. The bottom end is robust, but significant power gains require balancing. Ensure the cooling system (oil cooler, fan) is upgraded to handle the extra heat generated.

Real-world fuel economy for an ALL-powered Type 2 Bus is typically 17-21 mpg UK (13.5-16.5 L/100km) in mixed driving, heavily dependent on vehicle weight and condition. Highway cruising can return 23-26 mpg UK (11-12 L/100km). A poorly tuned carburettor will significantly worsen consumption.

No. The ALL is a non-interference engine. If the timing gears were to fail (an extremely rare occurrence), the pistons and valves would not collide. This inherent safety is a feature of its simple OHV design, making it more forgiving than many modern engines.

Volkswagen originally specified SAE 30 for warm climates and SAE 10W-40 for varied conditions. Modern high-quality 15W-40 or 20W-50 diesel-rated oils (with higher zinc content) are often recommended for better protection in air-cooled engines. Change intervals should be 5,000-7,500 km due to the lack of an oil filter in early models.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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GOV.UK: Vehicle Approval & V5C

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DVLA: Engine Changes & MoT

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Vehicle Certification Agency (VCA)

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

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VCA Certification Portal

Type-approval guidance and documentation.

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