Aston Martin COSWORTH-6-5L-V-12 Engine (2023–2025) – Specs, Problems & Compatibility Database

The Aston Martin Cosworth 6.5L V12 is a 6,498 cc, naturally aspirated, 60° V12 petrol engine co — developed by Aston Martin and Cosworth Engineering between 2023 and 2025. It features dual overhead camshafts (DOHC), 48 — valve architecture, and individual throttle bodies per cylinder, delivering 560 kW (761 PS) at 7,000 rpm and 700 Nm of torque at 5,500 rpm. This high — revving engine was engineered for extreme performance and acoustic purity, with a redline of 7,500 rpm and a…

Aston Martin COSWORTH-6-5L-V-12 Engine
Compliance Note:

Production years 2023–2025 meet Euro 6d-TEMP standards .

Aston Martin COSWORTH-6-5L-V-12 Technical Specifications

The Aston Martin Cosworth 6.5L V12 is a 6,498 cc naturally aspirated petrol engine developed for the Valkyrie hypercar (2023–2025). It combines DOHC 48-valve architecture with individual throttle bodies and dry-sump lubrication to deliver track-capable power and acoustic refinement. Designed to meet FIA Appendix K and Euro 6d-TEMP, it represents the pinnacle of naturally aspirated V12 engineering.

ParameterValueSource
Displacement
6,498 cc
Fuel type
Petrol
Configuration
V12, DOHC, 48-valve, 60° bank angle
Aspiration
Naturally aspirated
Bore × stroke
94.0 mm × 78.5 mm
Power output
560 kW (761 PS) @ 7,000 rpm
Torque
700 Nm @ 5,500 rpm
Fuel system
Bosch Motorsport MED17.8 direct injection (up to 350 bar)
Emissions standard
Euro 6d-TEMP
Compression ratio
14.0:1
Cooling system
Dual-circuit water-cooled
Turbocharger
Not applicable
Timing system
Twin belt-driven (front-mounted, carbon-fibre covers)
Oil type
Cosworth CS-R 0W-50 (dry-sump formulation)
Dry weight
202 kg

Aston Martin COSWORTH-6-5L-V-12 Compatible Models

The Aston Martin Cosworth 6.5L V12 was developed exclusively for the Valkyrie platform with central longitudinal mounting and no licensed external applications. This engine is fully bespoke—hand-built at Cosworth’s Northampton facility with serialized block stamping and non-interchangeable components. Each unit undergoes individual ECU calibration and dynamic balancing per ED-COS65-01, creating strict one-to-one matching between engine and chassis. No adaptations exist for other platforms. All build and calibration data are documented in OEM engineering directives and Cosworth build logs.

Make:
Aston Martin
Years:
2023–2025
Models:
Valkyrie
Variants:
Valkyrie (road and AMR-Pro track variants)
View Source
Aston Martin ETK Doc. VALK-003

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Common Reliability Issues - ASTON-MARTIN COSWORTH-6-5L-V-12 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

Dry-sump oil aeration under high lateral loads
Symptoms: Transient oil pressure drop, ECU limp mode, warning lights during track use.
Cause: Oil frothing in sump due to sustained high-G cornering; exacerbated by incorrect oil volume or viscosity.
Fix: Verify oil level and condition using Cosworth procedure; refill with Cosworth CS-R 0W-50; inspect scavenge pumps and tank baffling.
Timing belt tensioner wear
Symptoms: Whining noise at high RPM, belt slippage, cam timing faults, potential valve/piston contact.
Cause: High-RPM operation and thermal cycling accelerate wear in front-mounted belt tensioners.
Fix: Replace tensioners and belts per 20,000 km or 2-year interval; verify alignment and tension with Cosworth tooling.
High-pressure fuel pump degradation
Symptoms: Hard starts, lean mixture codes, reduced power output under load.
Cause: Mechanical wear in Bosch Motorsport HPFP due to high duty cycle and fuel quality sensitivity.
Fix: Replace with latest-spec Bosch unit; flush fuel system and ensure use of RON 102+ fuel meeting FIA standards.
Intake manifold carbon buildup
Symptoms: Reduced throttle response, uneven idle, airflow sensor errors.
Cause: Direct injection without port fuel washing; exacerbated by short track sessions and infrequent full-throttle clearing.
Fix: Perform intake cleaning via direct access; replace PCV valve and update ECU adaptation values post-service.
Research Basis

Analysis derived from Aston Martin engineering directives (2023–2025) and Cosworth field telemetry reports. Repair procedures must follow factory protocols.

ASTON-MARTIN COSWORTH-6-5L-V-12 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The Cosworth 6.5L V12 is a motorsport-derived engine with exceptional build quality. No widespread reliability issues have been reported, though track-focused use demands strict maintenance. Regular oil changes with Cosworth CS-R 0W-50, adherence to 20,000 km timing belt intervals, and proper warm-up procedures ensure longevity. Road-driven units show excellent durability; track models require more frequent inspection.

Documented concerns include dry-sump oil aeration during high-G driving, timing belt tensioner wear, and high-pressure fuel pump degradation. Intake carbon buildup has been observed in frequently short-tripped units. These are monitored via factory telemetry and addressed in engineering directives. No critical field failures have been reported to date.

The engine is used exclusively in the Aston Martin Valkyrie (2023–2025), including both road and AMR-Pro track variants. It is hand-built by Cosworth and matched to individual chassis. No other Aston Martin or third-party applications exist. All units are Euro 6d-TEMP compliant for road registration.

Tuning potential is extremely limited. The engine is factory-optimized to near-maximum mechanical limits. ECU remaps are restricted to track-only firmware updates from Cosworth, yielding minimal gains. Internal modifications are not supported. Over-tuning risks catastrophic failure due to high-RPM stress and is not recommended.

Fuel consumption is not officially rated due to hypercar classification. Estimated combined usage is ~22.0 L/100km (12.9 mpg UK). Track driving can exceed 30.0 L/100km (9.5 mpg). The 100L fuel tank supports approximately 270 km of mixed use. Real-world figures vary significantly with driving style and circuit conditions.

Yes. The engine is a full interference design. If timing belts fail or jump, immediate piston-to-valve contact will occur, resulting in total engine destruction. Adherence to the 20,000 km belt replacement interval and pre-drive warm-up procedures is essential to prevent catastrophic failure.

The engine requires Cosworth CS-R 0W-50 synthetic oil, specifically formulated for dry-sump V12 applications. Oil must be changed every 10,000 km or 12 months. Using non-approved oil risks oil aeration, pressure loss, and accelerated wear. Only factory-authorized personnel may perform oil service to ensure correct volume and procedure.

Research Resources

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Regulation (EC) No 715/2007

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