Peugeot 4HK-DW12ME5 Engine (2006–2010) – Specs, Problems & Compatibility Database

The Peugeot 4HK (DW12ME5) is a 2,179 cc, inline‑four turbo‑diesel engine produced between 2006 and 2010. It features a robust cast — iron block, common rail direct injection, and a fixed — geometry turbocharger, delivering outputs between 120 kW (163 PS) and 130 kW (177 PS). Its high 16.6:1 compression ratio enables strong low — rpm torque for effortless towing and highway cruising.

Fitted primarily to the Peugeot 407 and 607 sedans, as well as the 807 MPV, the 4HK was enginee…

Peugeot Engine
Compliance Note:

Production years 2006–2010 meet Euro 4 standards .

Peugeot 4HK-DW12ME5 Technical Specifications

The Peugeot 4HK (DW12ME5) is a 2,179 cc inline‑four turbo‑diesel engineered for executive sedans and large MPVs (2006-2010). It combines common‑rail direct injection with a fixed‑geometry turbocharger to deliver substantial low‑end pulling power and relaxed highway performance. Designed to meet Euro 4 standards, it prioritizes durability and torque for its vehicle class.

ParameterValueSource
Displacement
2,179 cc
Fuel type
Diesel
Configuration
Inline‑4, DOHC, 16‑valve
Aspiration
Turbocharged
Bore × stroke
85.0 mm × 96.0 mm
Power output
120–130 kW (163–177 PS)
Torque
370–400 Nm @ 1,500–2,000 rpm
Fuel system
Siemens VDO common‑rail (up to 1,600 bar)
Emissions standard
Euro 4
Compression ratio
16.6:1
Cooling system
Water‑cooled
Turbocharger
Single fixed‑geometry turbo (Garrett)
Timing system
Chain (front‑mounted)
Oil type
PSA B71 2290 (SAE 5W‑40)
Dry weight
185 kg

Peugeot 4HK-DW12ME5 Compatible Models

The Peugeot 4HK (DW12ME5) was used across Peugeot's PF3 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the 807 and revised cooling ducting in the 607-with no significant facelift revisions during its production run, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
2006–2010
Models:
407
Variants:
2.2 HDi 163, 2.2 HDi 170, 2.2 HDi 177
View Source
Peugeot Group PT-2018
Make:
Peugeot
Years:
2006–2010
Models:
607
Variants:
2.2 HDi 170, 2.2 HDi 177
View Source
Peugeot TIS Doc. B3280
Make:
Peugeot
Years:
2006–2010
Models:
807
Variants:
2.2 HDi 163, 2.2 HDi 170
View Source
Peugeot TIS Doc. B3290

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Common Reliability Issues - PEUGEOT 4HK-DW12ME5 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

High-pressure fuel pump failure
Symptoms: Engine cranks but won't start, sudden loss of power, fuel pressure DTCs, whining noise from pump area.
Cause: Fatigue fracture of the internal drive shaft, often exacerbated by low-lubricity or contaminated diesel fuel.
Fix: Replace the entire high-pressure fuel pump assembly with the latest OEM-specified part per service bulletin 13BZ01A.
EGR valve and cooler clogging
Symptoms: Rough idle, reduced power, increased fuel consumption, EGR-related fault codes, black smoke.
Cause: Accumulation of soot and carbon deposits restricting valve movement and cooler efficiency, common in stop-start driving.
Fix: Remove and clean the EGR valve and cooler passages per OEM procedure; replace valve if heavily caked or mechanically seized.
Turbocharger actuator failure
Symptoms: Loss of boost, overboost/underboost codes, whistling noise, poor throttle response.
Cause: Wear or corrosion in the vacuum-operated actuator linkage or diaphragm, preventing proper wastegate control.
Fix: Replace the turbocharger actuator assembly with OEM part; inspect and replace vacuum hoses and solenoid if necessary.
Dual-mass flywheel (DMF) wear
Symptoms: Clutch judder, especially when pulling away, knocking or rattling noise from bellhousing at idle or on overrun.
Cause: Degradation of the internal springs and friction material in the DMF due to age, heat, and high torque loads.
Fix: Replace the dual-mass flywheel and clutch kit as a complete assembly using OEM or approved equivalent parts.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

PEUGEOT 4HK-DW12ME5 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The 4HK is a robust engine with strong torque, but its Achilles' heel is the high-pressure fuel pump, particularly in early models or with poor fuel quality. With meticulous maintenance, use of correct oil (PSA B71 2290), and high-quality diesel, it can be very durable. Addressing EGR issues promptly is also key to long-term reliability.

The most frequent issues are high-pressure fuel pump failure (SIB 13BZ01A), EGR valve and cooler clogging, turbo actuator faults, and dual-mass flywheel wear. These are well-documented in Peugeot service bulletins and owner reports, with the fuel pump being the most critical concern.

This 2.2L HDi engine was used in the Peugeot 407 (sedan, SW, coupé), 607, and 807 MPV from 2006 to 2010. It was typically badged as 2.2 HDi 163, 170, or 177, depending on the power output and model year.

Aftermarket ECU tuning is common on the 4HK-DW12ME5 platform, but increasing boost or altering engine parameters accelerates component wear, impacts emissions compliance, and may void vehicle warranties. Any modifications should be evaluated carefully by a qualified specialist.

Fuel economy is respectable for its size and power. In a Peugeot 407, expect around 7.5 L/100km (38 mpg UK) in combined driving. The heavier 607 and 807 will be closer to 8.5-9.5 L/100km (30-33 mpg UK). Real-world figures vary significantly with driving style and load.

Yes. Like virtually all modern DOHC engines, the 4HK is an interference design. If the timing chain fails or jumps, the pistons will collide with the open valves, causing catastrophic engine damage. Fortunately, the chain is generally reliable with proper oil changes.

Peugeot mandates oil meeting the PSA B71 2290 specification, typically a 5W-40 synthetic. Using the correct oil is crucial for protecting the turbocharger, timing chain, and especially the high-pressure fuel pump. Change intervals should not exceed 20,000 km or 12 months.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

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UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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