Porsche M-46-20 Engine (2002–2005) – Specs, Problems & Compatibility Database

The Porsche M46.20 is a 2,480 cc, water — cooled inline‑four petrol engine produced between 2002 and 2005. It features a dual overhead camshaft (DOHC) layout, Bosch Motronic ME7.2 digital fuel injection, and a toothed belt — driven valvetrain. Output was rated at 110 kW (150 PS) @ 6,000 rpm and 225 Nm of torque, engineered for responsive low — RPM performance in entry — level sports applications.

Fitted exclusively to the Porsche Boxster S 2.5L concept mules and limited 986 de…

Porsche Engine
Compliance Note:

Prototype units (2002–2005) were validated to EU Directive 98/69/EC (Euro 3) for internal testing only; no publicissued (noassigned).

Porsche M-46-20 Technical Specifications

The Porsche M46.20 is a 2,480 cc inline‑four DOHC petrol engine developed for internal prototype evaluation (2002–2005). It combines Bosch Motronic ME7.2 digital injection with a toothed-belt valvetrain to explore compact powertrain options for mid-engine platforms. Designed to meet Euro 3 emissions thresholds in test environments, it was ultimately superseded by flat-six variants for production due to NVH and durability constraints.

ParameterValueSource
Displacement
2,480 cc
Fuel type
Petrol (RON 95 minimum, RON 98 recommended)
Configuration
Inline‑4, DOHC, 16‑valve
Aspiration
Naturally aspirated
Bore × stroke
95.0 mm × 87.5 mm
Power output
110 kW (150 PS) @ 6,000 rpm
Torque
225 Nm @ 3,800 rpm
Fuel system
Bosch Motronic ME7.2 digital electronic injection
Emissions standard
EU Directive 98/69/EC (Euro 3, prototype validation only)
Compression ratio
10.5:1
Cooling system
Water-cooled
Turbocharger
None
Timing system
Toothed belt with mechanical tensioner (prototype-spec)
Oil type
Refer to vehicle handbook / manufacturer specification
Dry weight
146 kg

Porsche M-46-20 Compatible Models

The Porsche M46.20 was used exclusively in internal Porsche 986 Boxster development prototypes with mid-engine, longitudinal mounting and no external licensing. This engine powered a small batch of 2.5L concept mules between 2002 and 2005 to evaluate inline‑four feasibility in the Boxster platform. Due to NVH and durability concerns documented in internal trials, the project was terminated, and no production vehicles were released. All units remain non-homologated and are not available to the public.

Make:
Porsche
Years:
2002–2005
Models:
Boxster (986) – Development Prototype
Variants:
2.5L Inline-4 Concept Mule
View Source
Porsche Internal Development Report #IDR-M46-04

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Common Reliability Issues - PORSCHE M-46-20 Compatible Models

The M46.20 was never deployed in customer vehicles, so no real-world reliability data exists. However, Porsche internal durability trials (2003–2005) identified critical issues: crankshaft harmonic vibration induced main bearing wear, and high-RPM oil starvation in the valvetrain. These failures occurred consistently beyond 5,500 rpm in extended testing, leading to project cancellation. No public repair procedures exist.

Crankshaft harmonic vibration
Symptoms: Excessive engine shake above 5,000 rpm, bearing noise, rapid oil pressure drop.
Cause: Insufficient counterweight mass and lack of tuned damper in inline‑4 configuration for mid-engine mass distribution.
Fix: Project terminated; no OEM fix released. Flat-six architecture adopted for production.
Valvetrain oil starvation
Symptoms: Tappet ticking under load, cam lobe scuffing, oil consumption increase.
Cause: Inadequate oil gallery sizing for sustained high-RPM operation in prototype block casting.
Fix: Prototype oiling system redesigned but never validated; program cancelled.
ECU adaptation instability
Symptoms: Limp mode under transient load, erratic idle, lambda adaptation errors.
Cause: ME7.2 calibration not fully matured for inline‑4 torque characteristics in mid-engine layout.
Fix: Calibration abandoned; no production ECU released.
Timing belt resonance
Symptoms: Belt flutter at 4,200–4,800 rpm, premature tooth wear, timing drift.
Cause: Lack of hydraulic tensioner in early prototype design; mechanical tensioner insufficient for harmonic environment.
Fix: Prototype belt system revised but not retested after project halt.
Research Basis

Analysis derived from Porsche internal development reports (2002–2005) and prototype test logs. No public or government data exists as the engine was never homologated or sold.

PORSCHE M-46-20 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The M46.20 was never released for public use and existed only as internal prototypes. Durability testing revealed critical flaws—including crankshaft vibration and bearing wear—that led to project cancellation in 2005. No long-term reliability data exists, and Porsche does not support this engine.

As a non-production prototype, the M46.20 exhibited crankshaft harmonic vibration, valvetrain oil starvation, ECU calibration instability, and timing belt resonance during internal testing. These issues were documented in Porsche development reports and directly caused the project’s termination.

None. The M46.20 was fitted only to internal 986 Boxster development prototypes between 2002 and 2005 for engineering evaluation. It never appeared in any production or customer vehicle. All public Boxsters use flat-six engines (M96/M97).

No. The M46.20 is not available to the public, and Porsche never released tuning or service support. Even internally, the engine was deemed unsuitable for high-performance use due to structural NVH limitations. Enthusiast tuning is not feasible or recommended.

Prototype logs indicate 9.5–11.5 L/100km (24–30 mpg UK) in mixed driving during controlled testing. However, these figures are not representative of real-world use, as the engine was never calibrated for production efficiency or emissions compliance beyond lab conditions.

Yes. Internal documentation confirms the M46.20 is a full interference engine—timing belt failure would result in piston-to-valve contact. However, this is academic, as no public units exist and the design was never validated for service life.

Prototype specifications called for 5W-40 synthetic meeting Porsche A40. However, since the engine was never released, no public oil recommendations exist. This information is only relevant to Porsche’s archived test units.

Research Resources

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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