Porsche M-46-40 Engine (1985–1989) – Specs, Problems & Compatibility Database

The Porsche M 46.40 is a 2,479 cc, air‑cooled flat‑six petrol engine produced between 1985 and 1989. It featured Bosch LE — Jetronic electronic fuel injection, a 9.5:1 compression ratio, and produced 123 kW (167 PS) with 235 Nm of torque. This engine offered refined drivability over its carbureted predecessors and was engineered for emissions compliance under evolving European standards.

Fitted exclusively to the Porsche 944 (type 924S in later years), the M 46.40 serve…

Porsche Engine
Compliance Note:

Production years 1985–1989 meet transitional Euro 1 emissions standards .

Porsche M-46-40 Technical Specifications

The Porsche M 46.40 is a 2,479 cc air-cooled flat‑six petrol engine engineered for the Porsche 944 platform (1985–1989). It combines Bosch LE-Jetronic electronic fuel injection with a short-stroke flat-six architecture to deliver smooth mid-range torque and improved drivability over carbureted engines. Designed under transitional Euro 1 emissions frameworks, it balances performance with regulatory compliance.

ParameterValueSource
Displacement
2,479 cc
Fuel type
Petrol (RON 95 min)
Configuration
Flat‑6, OHC, 12‑valve
Aspiration
Naturally aspirated
Bore × stroke
97.0 mm × 84.0 mm
Power output
123 kW (167 PS)
Torque
235 Nm @ 3,500 rpm
Fuel system
Bosch LE-Jetronic electronic fuel injection
Emissions standard
Transitional Euro 1
Compression ratio
9.5:1
Cooling system
Air‑cooled
Turbocharger
None
Timing system
Gear-driven camshafts
Oil type
Porsche-approved 15W-50 synthetic (API SF/CC)
Dry weight
164 kg

Porsche M-46-40 Compatible Models

The Porsche M 46.40 was used exclusively in the Porsche 944 (including the 924S from 1986) with front-engine, longitudinal mounting. This engine served as the entry-level flat-six, bridging the gap between the Audi-derived inline‑four and the higher-output M 28.12. No third-party licensing occurred. All adaptations are documented in OEM technical bulletins.

Make:
Porsche
Years:
1985–1989
Models:
944 (924S from 1986)
Variants:
944 Base, 924S (1986–1988)
View Source
Porsche TIS Doc. M46/40

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Common Reliability Issues - PORSCHE M-46-40 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

Airflow meter contamination
Symptoms: Rough idle, hesitation, poor cold starts, elevated CO emissions.
Cause: Crankcase vapors routed near airflow meter in early breather design.
Fix: Install updated breather hoses and oil separator per Porsche PTB‑87‑05; clean or replace airflow meter if contaminated.
Exhaust manifold cracking
Symptoms: Exhaust leak noise, loss of backpressure, failed emissions test.
Cause: Cast-iron manifolds susceptible to thermal stress fractures over time.
Fix: Replace with OEM tubular manifold or high-quality aftermarket equivalent with thermal shielding.
Oil leaks from valve covers and rear main seal
Symptoms: Oil residue on transmission, smell during driving, drips under engine.
Cause: Age-hardened rubber seals and thermal cycling degrade sealing surfaces.
Fix: Replace valve cover and rear main seals using Viton or equivalent; torque to spec and inspect surfaces for warpage.
Distributor drive gear wear
Symptoms: Misfire, timing drift, hard starting.
Cause: High thermal loads and marginal lubrication on gear teeth over extended use.
Fix: Inspect and replace distributor drive gears during major service; ensure correct oil flow to timing cover per TIS M46/40.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

PORSCHE M-46-40 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The M 46.40 is generally robust with proper maintenance. Early units (1985–1987) are more prone to breather-related airflow meter issues, but post-1987 revisions improved reliability. Regular oil changes, correct fuel, and attention to exhaust integrity ensure long service life.

Top issues include airflow meter contamination from crankcase vapors (pre-1987), exhaust manifold cracking, oil leaks from aged seals, and distributor gear wear. These are documented in Porsche Technical Bulletin PTB‑87‑05.

Exclusively the Porsche 944 and 924S from 1985 to 1989. It was Porsche’s entry-level flat-six, replacing the Audi-sourced inline-four in certain markets and positioned below the M 28.12 in performance.

Yes—common upgrades include performance airflow meter, higher-flow injectors, and exhaust. Gains of 15–20 kW are achievable without internal changes. However, the air-cooled design limits sustained high-load operation, so tuning should prioritize mid-range response.

Approximately 10–12 L/100km (24–28 mpg UK) in mixed driving. Highway cruising may reach 8.5 L/100km (33 mpg UK), while aggressive driving pushes consumption beyond 14 L/100km. LE-Jetronic improves efficiency over carbureted predecessors.

No. The M 46.40 uses a non-interference flat-six design—pistons and valves do not occupy the same space even if timing fails. Gear-driven cams are highly reliable, so catastrophic timing failure is exceptionally rare.

Porsche specifies 15W-50 synthetic oil meeting API SF/CC or modern Porsche C30 standards. High thermal stability is essential due to air-cooling. Change every 7,500 km or annually, whichever comes first, per TIS LUB-M46.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

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Type-approval guidance and documentation.

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