Volvo D-5244-T2 Engine (2001–2005) – Specs, Problems & Compatibility Database

The Volvo D 5244 T2 is a 2,401 cc, inline‑five turbo‑diesel engine produced between 2001 and 2005. It features a single fixed‑geometry turbocharger, common rail direct injection, and dual overhead camshafts (DOHC), delivering 120 kW (163 PS) and 340 Nm of torque. The robust five‑cylinder architecture provides a characteristic smooth power delivery with strong low‑end grunt, making it well — suited for heavier Volvo models.

Fitted primarily to the first‑generation S6…

Volvo Engine
Compliance Note:

All production years 2001–2005 meet Euro 3 standards .

Volvo D-5244-T2 Technical Specifications

The Volvo D 5244 T2 is a 2,401 cc inline‑five turbo‑diesel engineered for mid‑size sedans and wagons (2001-2005). It combines a fixed‑geometry turbocharger with high‑pressure common rail injection to deliver smooth, linear power and ample low‑end torque. Designed to meet stringent Euro 3 standards, it prioritizes robustness and everyday drivability.

ParameterValueSource
Displacement
2,401 cc
Fuel type
Diesel
Configuration
Inline‑5, DOHC, 20‑valve
Aspiration
Turbocharged (Fixed Geometry)
Bore × stroke
81.0 mm × 93.2 mm
Power output
120 kW (163 PS) @ 4,000 rpm
Torque
340 Nm @ 1,750–2,750 rpm
Fuel system
Bosch CP3 common‑rail (up to 1,600 bar)
Emissions standard
Euro 3
Compression ratio
18.3:1
Cooling system
Water‑cooled
Turbocharger
Single fixed-geometry turbo (Garrett)
Timing system
Belt‑driven
Oil type
Volvo VCC 95200 (SAE 5W‑40)
Dry weight
185 kg

Volvo D-5244-T2 Compatible Models

The Volvo D 5244 T2 was used across Volvo's P2 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts for the XC70 and revised exhaust routing for the S60-creating minor service part variations. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
2001–2005
Models:
S60 (I)
Variants:
2.4D
View Source
Volvo Group PT-2015
Make:
Volvo
Years:
2001–2005
Models:
V70 (II)
Variants:
2.4D
View Source
Volvo EPC Doc. VCC-77432
Make:
Volvo
Years:
2001–2005
Models:
XC70 (I)
Variants:
2.4D
View Source
Volvo EPC Doc. VCC-77432

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Common Reliability Issues - VOLVO D-5244-T2 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

Turbocharger wastegate actuator failure
Symptoms: Loss of boost pressure, lack of power under acceleration, whistling or hissing noise from turbo area, overboost/underboost DTCs.
Cause: Degradation of the rubber diaphragm or corrosion/seizing of the mechanical linkage in the vacuum-operated actuator, often accelerated by moisture.
Fix: Replace the entire turbocharger actuator assembly with the latest OEM-specified unit per service bulletin; inspect vacuum lines for leaks.
EGR valve and cooler clogging
Symptoms: Rough idle, hesitation, increased smoke, Check Engine light with EGR-related codes, reduced fuel economy.
Cause: Accumulation of carbon and soot deposits restricting valve movement or clogging the cooler passages, exacerbated by short trips.
Fix: Clean or replace the EGR valve and cooler assembly per OEM guidelines; perform ECU adaptations after replacement.
Timing belt failure
Symptoms: Engine suddenly stops running, loud clattering noise if belt breaks while running, engine will not crank or start.
Cause: Neglected replacement intervals, contamination from oil or coolant leaks, or failure of tensioner/idler pulleys.
Fix: Replace the entire timing belt kit (belt, tensioner, idlers, water pump) with OEM parts at the specified interval to prevent catastrophic engine damage.
Injector seal and leak-off pipe leaks
Symptoms: Fuel smell, hard starting, misfires, excessive smoke, fuel in the engine oil, DTCs for injector circuit or fuel pressure.
Cause: Age-hardened copper injector seals or cracked plastic leak-off pipes allowing fuel to leak into the engine bay or crankcase.
Fix: Replace all injector seals and leak-off pipes with updated OEM components during any injector service or when leaks are detected.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

VOLVO D-5244-T2 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The D 5244 T2 is a fundamentally robust engine thanks to its durable five-cylinder design. Its main weaknesses are the turbo actuator and the critical timing belt. With strict adherence to maintenance—especially timely belt changes and using the correct 5W-40 oil—it can easily surpass 300,000 km. Neglect, however, can lead to very expensive failures.

The most frequent issues are turbocharger wastegate actuator failure (causing loss of boost), EGR valve clogging (leading to rough running), timing belt failure (if neglected, causing total engine destruction), and leaking fuel injector seals. These are well-documented in Volvo service bulletins.

This engine was used in Volvo's P2 platform vehicles from 2001-2005. It powered the first-generation S60 sedan, the second-generation V70 wagon, and the first-generation XC70 crossover, all badged as '2.4D'. It was not used in the smaller S40/V40 or the larger XC90 of that era.

Aftermarket ECU tuning is common on the D-5244-T2 platform, but increasing boost or altering engine parameters accelerates component wear, impacts emissions compliance, and may void vehicle warranties. Any modifications should be evaluated carefully by a qualified specialist.

Official combined figures for the V70 2.4D are around 7.0 L/100km (40.4 mpg UK). Real-world consumption varies: expect 8.0-9.5 L/100km (30-35 mpg UK) in mixed driving, and 6.0-7.0 L/100km (40-47 mpg UK) on long highway runs. Short trips and aggressive driving will increase consumption significantly.

Yes. This is a critical point. The D 5244 T2 is an interference engine. If the timing belt breaks or jumps teeth, the pistons will collide with the open valves, resulting in severe and expensive internal engine damage. This makes adhering to the 20,000 km or 10-year replacement interval absolutely non-negotiable.

Volvo specifies a 5W-40 synthetic oil meeting the VCC 95200 specification. This oil is formulated to handle the high pressures and temperatures of the turbocharged diesel engine and to protect the timing belt components from contamination. Using the wrong oil can lead to sludge buildup and premature wear.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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