Mercedes-Benz OM642864 Engine (2008–2013) – Specs, Problems & Compatibility Database

The Mercedes — Benz OM642.864 is a 2,987 cc, V6 turbo — diesel engine produced between 2008 and 2013. It was engineered as a mid — range diesel powerplant for executive and luxury SUV applications, featuring common — rail direct injection, variable geometry turbocharging (VGT), and DOHC valvetrain architecture. In standard tune it delivered 165 kW (224 PS) and 540 Nm of torque, providing strong low — end response suitable for urban and highway driving in heavy vehicles.

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Mercedes-Benz OM642864 Engine
Compliance Note:

All production years 2008–2013 meet Euro 5 emissions standards .

Mercedes-Benz OM642864 Technical Specifications

The Mercedes-Benz OM642.864 is a 2,987 cc V6 turbo-diesel engineered for mid-size and full-size luxury vehicles (2008–2013). It combines common-rail direct injection with a single variable-geometry turbocharger to deliver strong low-end torque and smooth power delivery. Designed to meet Euro 5 standards, it balances premium refinement with robust diesel efficiency.

ParameterValueSource
Displacement
2,987 cc
Fuel type
Diesel
Configuration
60° V6, DOHC, 24-valve
Aspiration
Turbocharged
Bore × stroke
88.0 mm × 82.1 mm
Power output
165 kW (224 PS) @ 3,600 rpm
Torque
540 Nm @ 1,600–2,400 rpm
Fuel system
Bosch CRS 2.0 common-rail (up to 1,800 bar)
Emissions standard
Euro 5
Compression ratio
17.0:1
Cooling system
Water-cooled
Turbocharger
Single variable-geometry turbo (Garrett GT1749V)
Timing system
Dual-row roller chain (front-mounted)
Oil type
Refer to vehicle handbook / manufacturer specification
Dry weight
198 kg

Mercedes-Benz OM642864 Compatible Models

The Mercedes-Benz OM642.864 was used across Mercedes-Benz's W212/W221/W164 platforms with longitudinal mounting and no licensed external applications. This engine received platform-specific adaptations-longer intake manifolds in the W212 and revised exhaust routing in the W221-and from 2010 the facelifted W212 LCI models adopted updated EGR cooling, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
2009–2013
Models:
E-Class (W212)
Variants:
E 320 CDI
View Source
MB Group PT-2008
Make:
Mercedes-Benz
Years:
2008–2013
Models:
S-Class (W221)
Variants:
S 350 CDI
View Source
MB Group PT-2008
Make:
Mercedes-Benz
Years:
2008–2011
Models:
ML-Class (W164)
Variants:
ML 320 CDI
View Source
MB Group PT-2008

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Common Reliability Issues - MERCEDES-BENZ OM642864 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

High-pressure fuel pump (HPFP) wear
Symptoms: Hard starting, loss of power, black smoke, fuel pressure DTCs, excessive cranking time.
Cause: Internal cam ring and tappet wear in Bosch CP3 pump due to marginal lubrication and contaminated diesel fuel.
Fix: Replace HPFP with latest revision per service bulletin; install upgraded fuel filter and verify fuel quality.
EGR valve and cooler clogging
Symptoms: Rough idle, hesitation, DPF regeneration faults, increased fuel consumption, EGR-related DTCs.
Cause: Carbon buildup from oil vapours and soot restricts EGR valve motion and reduces cooler efficiency.
Fix: Clean or replace EGR valve and cooler per OEM procedure; renew vacuum lines and perform system adaptation.
Turbocharger actuator sticking
Symptoms: Boost fluctuation, limp mode, over/under-boost codes, reduced throttle response.
Cause: Carbon accumulation or mechanical wear in VGT actuator linkage reduces vane control precision.
Fix: Inspect and clean actuator mechanism; replace if binding persists and recalibrate via diagnostic tool.
Oil leaks from valve cover gaskets
Symptoms: Oil residue on engine exterior, burning smell, low oil level warnings.
Cause: Age-related degradation of valve cover seals; increased crankcase pressure from ageing CCV system.
Fix: Replace valve cover gasket and CCV system with OEM parts; ensure correct torque and alignment during installation.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

MERCEDES-BENZ OM642864 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The OM642.864 offers smooth power and good efficiency, but pre-2009 models are prone to high-pressure fuel pump wear if maintenance is delayed. Later units with updated pumps and filters show improved durability. Regular oil changes using MB 229.51 5W-30 and high-quality diesel fuel are essential for longevity. Well-maintained examples can exceed 250,000 km without major repairs.

Key issues include high-pressure fuel pump degradation, EGR valve/coolant clogging, turbo actuator sticking, and valve cover oil leaks. These are documented in Mercedes-Benz service bulletins, particularly SIB 20/2009 for the HPFP. Carbon buildup in intake and EGR systems is common in city-driven vehicles with short trip cycles.

This 3.0L V6 diesel was used in the W212 E-Class (E 320 CDI), W221 S-Class (S 350 CDI), and W164 ML-Class (ML 320 CDI) from 2008 to 2013. It was not offered in other model lines or licensed to third parties. All units meet Euro 5 emissions standards and feature longitudinal engine mounting.

Aftermarket ECU tuning is common on the OM642864 platform, but increasing boost or altering engine parameters accelerates component wear, impacts emissions compliance, and may void vehicle warranties. Any modifications should be evaluated carefully by a qualified specialist.

In the E 320 CDI (W212), typical consumption is ~10.4 L/100km (city), ~6.7 L/100km (highway), or ~8.2 L/100km combined (34 mpg UK). Real-world figures vary by driving style, but expect 32–37 mpg (UK) in mixed conditions. The V6 layout and vehicle weight result in efficiency between four-cylinder and larger V8 diesels.

Yes. The OM642 series is an interference engine. If the timing chain fails or skips, pistons will contact open valves, resulting in severe internal damage. The front-mounted dual-row chain is robust but requires proper lubrication. Any abnormal noise from the timing cover should prompt immediate inspection.

Mercedes-Benz specifies SAE 5W-30 oil meeting MB 229.51 standard. This low-ash formulation protects the EGR and turbo systems and ensures proper HPFP lubrication. Oil changes should occur every 15,000 km or annually, whichever comes first, to maintain engine longevity and prevent deposit formation.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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