Mercedes-Benz OM642868 Engine (2009-2013) – Specs, Problems & Compatibility Database

The Mercedes — Benz OM642.868 is a 3,009 cc, V6 turbo — diesel engine produced between 2009 and 2013. It features common rail direct injection, variable geometry turbocharging (VGT), and DOHC valvetrain with 24 valves. In high — output form, it delivers 200 kW (272 PS) and 600 Nm of torque, providing strong mid — range performance ideal for luxury and towing applications.

Fitted to the W221 S — Class (S350 CDI), W164 ML — Class (ML350 CDI), and V251 Viano (Viano 3.0 CDI BlueEFFIC…

Mercedes-Benz OM642868 Engine
Compliance Note:

All production years 2009–2013 meet Euro 5 standards . No Euro 6 variant of the OM642.868 was produced.

Mercedes-Benz OM642868 Technical Specifications

The Mercedes-Benz OM642.868 is a 3,009 cc V6 turbo-diesel engineered for premium and utility platforms (2009–2013). It combines common-rail direct injection with a single variable-geometry turbocharger to deliver responsive mid-range torque and smooth power delivery. Designed exclusively to meet Euro 5 standards, it balances high output with regulated emissions compliance via SCR/AdBlue technology.

ParameterValueSource
Displacement
3,009 cc
Fuel type
Diesel
Configuration
90° V6, DOHC, 24-valve
Aspiration
Turbocharged
Bore × stroke
88.0 mm × 82.1 mm
Power output
200 kW (272 PS) @ 3,600 rpm
Torque
600 Nm @ 1,600–2,400 rpm
Fuel system
Bosch CRS 2.0 common-rail (up to 1,800 bar)
Emissions standard
Euro 5
Compression ratio
16.5:1
Cooling system
Water-cooled
Turbocharger
Single variable-geometry turbo (Garrett GT1752V)
Timing system
Dual chain (front-mounted, robust design)
Oil type
Refer to vehicle handbook / manufacturer specification
Dry weight
198 kg

Mercedes-Benz OM642868 Compatible Models

The Mercedes-Benz OM642.868 was used across Mercedes-Benz's W221/W164/V251 platforms with longitudinal mounting and no licensed external applications. This engine received platform-specific tuning variations-smooth idle control in the W221 and revised transmission mapping in the W164-and from 2011 incorporated HPFP durability updates per service bulletin, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
2009-2013
Models:
S-Class (W221)
Variants:
S350 CDI
View Source
Mercedes-Benz TIS Doc. A36136
Make:
Mercedes-Benz
Years:
2009-2011
Models:
ML-Class (W164)
Variants:
ML350 CDI
View Source
Mercedes-Benz TIS Doc. A36329
Make:
Mercedes-Benz
Years:
2009-2013
Models:
Viano (V251)
Variants:
Viano 3.0 CDI BlueEFFICIENCY
View Source
Mercedes-Benz TIS Doc. A36420

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Common Reliability Issues - MERCEDES-BENZ OM642868 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

High-pressure fuel pump (HPFP) failure
Symptoms: Hard starting, loss of power, black smoke, fuel pressure DTCs, complete no-start condition.
Cause: Internal wear of cam lobes and rollers in early Bosch CRS 2.0 pumps; exacerbated by extended oil intervals and low lubricity fuel.
Fix: Replace with updated HPFP (part 0445 010 007) per service bulletin; flush fuel system and replace filters. Verify oil condition and specification before installation.
Turbocharger actuator sticking
Symptoms: Reduced boost response, over-boost warnings, DTCs for wastegate control, increased EGTs.
Cause: Carbon buildup or mechanical wear in VGT actuator linkage; heat soak accelerates degradation.
Fix: Clean or replace actuator mechanism; inspect vane movement and recalibrate via diagnostic tool per workshop guidelines.
EGR cooler leakage or coking
Symptoms: Coolant loss, white exhaust smoke, rough idle, EGR flow DTCs, increased particulate filter loading.
Cause: Thermal stress cracking in cooler core or carbon accumulation restricting valve motion and coolant flow.
Fix: Inspect and replace EGR cooler if leaking; clean valve and passages per OEM procedure. Ensure cooling system integrity post-repair.
Valve cover and camshaft seal leaks
Symptoms: Oil residue on engine exterior, burning smell, low oil warnings, soot buildup on ignition components.
Cause: Age-related degradation of rubber gaskets and seals; crankcase pressure imbalances due to CCV wear.
Fix: Replace valve cover gasket and cam seals with OEM parts; inspect and renew CCV system to maintain proper ventilation.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

MERCEDES-BENZ OM642868 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The OM642.868 is a robust V6 diesel when properly maintained. Early models (2009-2010) are prone to HPFP failure, but post-2011 revisions significantly improved reliability. Regular oil changes with MB 229.51 oil and use of clean diesel fuel are essential. Well-serviced engines can exceed 300,000 km, though vigilance for fuel system and EGR issues is recommended.

The most documented issues are high-pressure fuel pump failure (especially pre-2011), turbo actuator sticking, EGR cooler leaks, and external oil leaks from valve cover gaskets. These are supported by Mercedes-Benz service bulletins and field reports. Fuel contamination and poor maintenance accelerate these failures.

The OM642.868 was used in the W221 S-Class (S350 CDI, 2009-2013), W164 ML-Class (ML350 CDI, 2009-2011), and V251 Viano (Viano 3.0 CDI BlueEFFICIENCY, 2009-2013). It was not used in coupes or commercial models. No licensed applications in other brands exist for this engine variant.

Yes, but with caution. ECU remaps can increase output to ~230 kW (313 PS), but place additional stress on the factory HPFP and turbo. Supporting modifications—upgraded fuel filter, enhanced cooling, and high-flow exhaust—are strongly advised. Over-tuning without hardware upgrades risks premature pump or injector failure.

In combined driving, the OM642.868 achieves approximately 8.0–9.0 L/100km (31–35 mpg UK). Highway efficiency improves to ~7.0 L/100km (40 mpg UK), while city driving may reach 11.0 L/100km (26 mpg UK). Real-world consumption depends on vehicle weight and driving style, but it is competitive for a V6 diesel luxury SUV or MPV.

Yes. The OM642.868 is an interference engine. If the timing chain fails or jumps, piston-to-valve contact will occur, resulting in severe internal engine damage. However, the dual front-mounted chain system is robust and rarely fails when maintenance is up to date.

The engine requires MB 229.51 specification oil, typically SAE 5W-30. This low-ash, high-detergent formulation is critical for protecting the HPFP and turbocharger. Oil must be changed every 15,000 km or 12 months. Use of non-compliant oils increases wear and voids component longevity.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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