Mercedes-Benz OM642867 Engine (2008–2013) – Specs, Problems & Compatibility Database

The Mercedes — Benz OM 642.867 is a 2,987 cc, V6 turbo — diesel engine produced between 2008 and 2013. It was engineered as a high — torque, refined powerplant for executive and luxury SUV applications, featuring common — rail direct injection, variable geometry turbocharging (VGT), and double overhead camshafts (DOHC). In standard tune, it delivered 170 kW (231 PS) and 540 Nm of torque, providing strong pulling performance and smooth acceleration.

Fitted primarily to th…

Mercedes-Benz OM642867 Engine
Compliance Note:

Production years 2008–2013 meet Euro 5 standards .

Mercedes-Benz OM642867 Technical Specifications

The Mercedes-Benz OM 642.867 is a 2,987 cc V6 turbo-diesel engineered for executive sedans and SUVs (2008–2013). It combines common-rail direct injection with a single variable-geometry turbocharger to deliver responsive performance and driving comfort. Designed to meet Euro 5 emissions standards, it balances efficiency with strong torque delivery.

ParameterValueSource
Displacement
2,987 cc
Fuel type
Diesel
Configuration
90° V6, DOHC, 24-valve
Aspiration
Turbocharged
Bore × stroke
88.0 mm × 82.1 mm
Power output
170 kW (231 PS) @ 3,600 rpm
Torque
540 Nm @ 1,600–2,400 rpm
Fuel system
Bosch CRS 2.0 common-rail (up to 1,600 bar)
Emissions standard
Euro 5
Compression ratio
16.8:1
Cooling system
Water-cooled
Turbocharger
Single variable-geometry turbo (Garrett GT1749V)
Timing system
Double roller chain (front-mounted)
Oil type
Refer to vehicle handbook / manufacturer specification
Dry weight
208 kg

Mercedes-Benz OM642867 Compatible Models

The Mercedes-Benz OM 642.867 was used across Mercedes-Benz's W212/W221/W166 platforms with longitudinal mounting. This engine received platform-specific adaptations-shortened intake manifolds for SUV packaging-and from 2010 the updated emissions calibration for enhanced DPF regeneration, creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
2009–2013
Models:
E-Class (W212)
Variants:
E350 CDI
View Source
Mercedes-Benz Group PT-2008
Make:
Mercedes-Benz
Years:
2008–2013
Models:
S-Class (W221)
Variants:
S350 CDI
View Source
Mercedes-Benz Group PT-2008
Make:
Mercedes-Benz
Years:
2011–2015
Models:
ML-Class (W166)
Variants:
ML 350 CDI
View Source
Mercedes-Benz Group PT-2008

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Common Reliability Issues - MERCEDES-BENZ OM642867 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

High-pressure fuel pump (HPFP) wear
Symptoms: Hard starting, loss of power, excessive smoke, fuel pressure DTCs, rail pressure fluctuation.
Cause: Early Bosch CRS 2.0 pump design sensitive to fuel contamination and prolonged high-pressure operation without adequate filtration.
Fix: Replace with updated HPFP (Mercedes P/N A6420900103) per SIB 22/2008; install new fuel filter and verify fuel quality.
EGR valve and cooler clogging
Symptoms: Rough idle, hesitation, increased fuel consumption, DPF regeneration issues, EGR flow faults.
Cause: Carbon buildup from prolonged low-load operation and poor combustion; cooler internal passages restrict flow over time.
Fix: Clean or replace EGR valve and cooler per TIS procedure; inspect for actuator function and perform system reset.
Turbocharger actuator sticking
Symptoms: Boost fluctuation, limp mode, over-boost warnings, reduced throttle response.
Cause: Carbon accumulation in VGT actuator linkage; vacuum diaphragm degradation over time reduces control precision.
Fix: Service or replace actuator mechanism; confirm free movement and recalibrate via diagnostic tool.
Oil leaks from valve cover and oil cooler
Symptoms: Oil residue on engine underside, burning smell, low oil level, drips on exhaust manifold.
Cause: Age-related degradation of valve cover gasket and oil cooler seals; pressure buildup from restricted CCV system.
Fix: Replace gaskets and seals with OEM parts; inspect crankcase ventilation system and renew hoses as needed.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

MERCEDES-BENZ OM642867 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The OM 642.867 offers strong torque and refinement, but early models (2008-2009) showed higher HPFP failure rates under high-mileage use. Later revisions (post-2010) improved pump reliability with updated design and filtration. Well-maintained units with regular oil and fuel filter changes can exceed 300,000 km. Using high-quality diesel and MB 229.51 oil is essential for longevity.

Key issues include high-pressure fuel pump wear, EGR valve/cooling clogging, turbo actuator sticking, and oil leaks from valve cover gaskets. These are documented in Mercedes service bulletins, particularly SIB 22/2008. Fuel quality and maintenance intervals significantly impact reliability, especially in urban or high-load applications.

The OM 642.867 was used in the W212 E-Class (E350 CDI) from 2009–2013, W221 S-Class (S350 CDI) from 2008–2013, and W166 ML-Class (ML 350 CDI) from 2011–2015. It was not shared with other Mercedes passenger vehicles but served as a basis for commercial derivatives in select markets.

Aftermarket ECU tuning is common on the OM642867 platform, but increasing boost or altering engine parameters accelerates component wear, impacts emissions compliance, and may void vehicle warranties. Any modifications should be evaluated carefully by a qualified specialist.

In an E350 CDI (W212), real-world consumption averages 8.8–11.0 L/100 km (26–32 mpg UK) depending on load and driving style. Highway cruising can achieve ~7.5 L/100 km (38 mpg UK). Heavier SUV use in ML-Class may exceed 11.5 L/100 km. Economy is competitive for a V6 diesel in its class.

Yes. The OM 642.867 is an interference engine. If the timing chain fails or jumps, piston-to-valve contact is likely, resulting in severe internal damage. The front-mounted double roller chain is durable but requires correct tension and lubrication. Any abnormal noise from the timing cover should be investigated immediately.

Mercedes specifies MB 229.51 (5W-30) synthetic oil. This formulation ensures proper turbo bearing and chain lubrication under high load. Oil must be changed every 15,000 km or annually, whichever comes first. Using non-compliant oil can accelerate wear, particularly in the HPFP and turbocharger.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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