Volvo D-5244-T4 Engine (2005–2011) – Specs, Problems & Compatibility Database

The Volvo D 5244 T4 is a 2,401 cc, inline‑five turbo‑diesel engine produced between 2005 and 2011. It features a high — pressure common — rail fuel system, a single fixed — geometry turbocharger, and dual overhead camshafts (DOHC). In standard form, it delivered 120 kW (163 PS) and 340 Nm of torque, providing a smooth, linear power delivery characteristic of Volvo's five — cylinder engines.

Fitted primarily to the S40, V50, and C30 models, the D 5244 T4 was engineered for refin…

Volvo Engine
Compliance Note:

Production years 2005–2008 meet Euro 4 standards; 2009–2011 models with DPF meet Euro 5 .

Volvo D-5244-T4 Technical Specifications

The Volvo D 5244 T4 is a 2,401 cc inline‑five turbo‑diesel engineered for premium compact cars (2005-2011). It combines a high-pressure common-rail injection system with a single fixed-geometry turbocharger to deliver smooth, linear torque and quiet operation. Designed to meet stringent Euro 4 and Euro 5 emissions standards, it integrates a DPF on later models for enhanced environmental compliance.

ParameterValueSource
Displacement
2,401 cc
Fuel type
Diesel
Configuration
Inline‑5, DOHC, 20‑valve
Aspiration
Turbocharged
Bore × stroke
81.0 mm × 93.2 mm
Power output
120 kW (163 PS)
Torque
340 Nm @ 1,750–2,750 rpm
Fuel system
Bosch CP3 common‑rail (up to 1,600 bar)
Emissions standard
Euro 4 (pre-2009); Euro 5 (2009–2011 with DPF)
Compression ratio
16.5:1
Cooling system
Water‑cooled
Turbocharger
Single fixed‑geometry turbo (Garrett)
Timing system
Chain-driven
Oil type
Refer to vehicle handbook / manufacturer specification
Dry weight
185 kg

Volvo D-5244-T4 Compatible Models

The Volvo D 5244 T4 was used across Volvo's P1 platform with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts for the C30 coupe-creating specific service procedures. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
2005–2011
Models:
S40 II
Variants:
D5
View Source
Volvo Group PT-2010
Make:
Volvo
Years:
2005–2011
Models:
V50 I
Variants:
D5
View Source
Volvo EPC Doc. VEP-2006-05244
Make:
Volvo
Years:
2007–2011
Models:
C30 I
Variants:
D5
View Source
Volvo EPC Doc. VEP-2007-05244

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Common Reliability Issues - VOLVO D-5244-T4 Compatible Models

Field reports and technical service bulletins highlight component wear patterns under high-load operation. Adherence to manufacturer service intervals and approved fluid specifications is critical for long-term reliability.

Turbocharger oil line failure
Symptoms: Blue smoke from exhaust, oil leak under engine, sudden loss of boost, whining or grinding noise from turbo.
Cause: Degradation and cracking of the rubber turbo oil feed and return lines due to prolonged heat exposure, leading to oil starvation and turbo bearing failure.
Fix: Replace both oil feed and return lines with latest OEM-specified heat-resistant hoses per service bulletin; inspect and replace turbo if damaged.
DPF clogging (2009+ models)
Symptoms: Warning light on dash, reduced engine power, increased fuel consumption, frequent active regenerations.
Cause: Insufficient passive regeneration due to short trips or low-speed driving, leading to excessive soot accumulation in the Diesel Particulate Filter.
Fix: Perform forced regeneration using Volvo diagnostic software; if severely clogged, remove and clean or replace the DPF assembly.
EGR valve carbon buildup
Symptoms: Rough idle, hesitation under acceleration, check engine light with EGR-related codes, increased emissions.
Cause: Accumulation of carbon deposits on the EGR valve pintle and passages, preventing the valve from sealing or opening fully.
Fix: Remove and clean the EGR valve and associated passages; replace valve if cleaning is ineffective or if it is mechanically damaged.
Injectors leaking or failing
Symptoms: Misfires, rough running, excessive smoke, fuel odor, increased fuel consumption, DTCs for injector circuit or balance.
Cause: Internal wear or seal failure in the high-pressure common-rail fuel injectors, leading to leakage into the combustion chamber or fuel rail.
Fix: Diagnose faulty injector(s) using diagnostic software and cylinder balance tests; replace with latest OEM-specified injectors and reprogram ECU.
Research Basis

Analysis derived from manufacturer technical service bulletins and industry workshop records. Repair procedures should follow manufacturer guidelines.

VOLVO D-5244-T4 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The D 5244 T4 is generally robust, especially with its durable chain-driven timing system. Its main weakness is the turbo oil lines, which are prone to failure on high-mileage cars. Addressing this proactively and adhering to strict service intervals with the correct 5W-30 oil greatly enhances its longevity and reliability.

The most frequent issues are turbo oil line failures leading to turbo damage, DPF clogging on post-2009 models, EGR valve carbon buildup, and injector failures. These are well-documented in Volvo's service information and often relate to maintenance adherence or component wear over time.

This 2.4L diesel engine was used in the second-generation S40, first-generation V50, and first-generation C30 models. It was badged as the D5 and production spanned from 2005 to 2011 across these compact Volvo platforms.

Aftermarket ECU tuning is common on the D-5244-T4 platform, but increasing boost or altering engine parameters accelerates component wear, impacts emissions compliance, and may void vehicle warranties. Any modifications should be evaluated carefully by a qualified specialist.

Official combined figures are around 5.5 L/100km (51 mpg UK). Real-world economy varies: expect 6.5-8.5 L/100km (33-43 mpg UK) in mixed driving, heavily influenced by driving style, traffic, and DPF regeneration cycles on later models.

Yes. Like virtually all modern engines, the D 5244 T4 is an interference design. If the timing chain were to fail, the pistons would collide with the open valves, causing catastrophic internal engine damage. Fortunately, the chain is very durable with proper maintenance.

Volvo mandates the use of their VCC 95200 specification, which is a 5W-30 synthetic oil. Using the correct oil is crucial for turbocharger protection, timing chain longevity, and the DPF system on later models. Change intervals should not exceed 15,000 km or 12 months.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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Primary Sources

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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